Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Product Description
Features:
1.Basic stctrue:ZH(Horizonal),ZV(Vertical)
2.Output:100W,200W,400W,750W,1100W,1500W,2200W,3700W
3.Gear ratio:3,5,10…1800
4.Motor basic data:
S:3-phase motor,220-240/380-415V,50/60Hz
C:1-phase motor,220v,50-50Hz
E:1-phase motor,110v,50/60Hz
DV:Double Voltage motor,110/220V,50Hz/60Hz
Z:Light type duty
5.Brake unit: B: DC90V brake unit YB: With rsisase brake unit
Product Parameters
| Item | 3-phase motor | 1-phase motor |
| Protection | IP54 with alum alloy terminal box,and other is IP20 | |
| Frame material | Alum alloy for 100-2200W Frame,Alum alloy for 1#,2#,3#gear case,4#,5#,6# cast iron for others | |
| Duty | Continuous running | |
| INS.Class | B/F | |
| Environment | Temp:-10—+40centigrade Humidity:<90% |
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| Voltage | 220V-240V/380-415V,50/60Hz | 110V/50/60Hz,220V/50/60Hz |
| Pole | 4P(6P) | 4P(6P) |
| Height | <1000m | |
| Starting | Direct start | 0.1-.02kw capacitor 0.4-1.5kw double capacitors |
| Standard | GB755/IEC-60034 | |
Main parts notes:
| Parts name | Notes |
| Gearbox | The output shaft diameter of gearbox 1#,2#,3# are 18,22,28mm separately.the material of gearbox is alum alloy.4#,5#,6# are 32,40,50 respectively.Gearbox is made of cast iron. |
| Gear piece | The material 40Cr mixes to HB280,then dealed with high frequency quencher HRC50.Gear should be processed by milling with high precision.The class is 6. |
| Gear shaft | The material 20CrMnTi will be changed into HRC60 through processing of cementite quencher.Gear shaft will be processed with gear hobbing.Precision class is 6. |
| Motor shaft | The material 40Cr mixes to HB280,then dealed with high frequency quencher HRC54.Finally,gear is cut for the second.motor shaft will be processed with gear hobbing.Precision class is 5-6. |
| Ball bearing | We adopt tight bearing with high precision,to make sure longterm running lift. |
| Oil seal | Gear shaft gives priorith to enduring high temp,avoiding oil infiltration. |
| Terminal box | Two type.one is al alloy,which equips good capability of waterproof and dustproof.Protection grade is IP54.The other is steel case with deft structure.Protection grade is IP20. |
Gear of small series:
1.The material of rotor is 40Cr,quench to HRC50-55 after rough rolling,two times hard cutting,the gear precision can arrive ISO class6-7.
2.The material of shafe gear is 20CrMnTi,quench to HRC58-61 after rough rolling,two times hard cutting,the gear precision can arrive ISO class6-7.
2.The material of plate gear is 40Cr,quench to HRC48-51 after rough rolling,grind,the precision can arrive ISO class6-7.
Brake series:
1.Economical and compact.
2.High pressure-resistance,good insulation,insulation class F,can work in different kinds of ambient.
3.Long life,adopting abrasion-resistance lead-free,non asbestos friction plate,making sure the long life.
4.It”s selective of assembling hole diameter and easy assembling.
5.Multiple assembling way meets different customers.
Other Related Products
Click here to find what you are looking for:
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Moving Machinery |
|---|---|
| Operating Speed: | Constant Speed |
| Power Source: | AC Motor |
| Casing Protection: | Closed Type |
| Number of Poles: | 4 |
| Certification: | ISO9001, CCC |
| Customization: |
Available
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Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here’s a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
- Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
- Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
- Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor’s shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
- Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
- Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
- IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor’s level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
editor by CX 2024-05-17
China Good quality Right Angle 6W~40W 60W~370W Variable Speed Induction AC Gear Motor with Nmrv Worm Gearbox Speed Reducer manufacturer
Product Description
Right Angle 6W~40W 60W~370W Induction AC Gear Motor with NMRV Worm Gearbox Speed Reducer
Introduction
1. Lightweight, compact dimension ;
2. Wide speed range and high torque;
3. Low noise and high efficiency;
4. Stable and safe, long lifetime;
5. Multi-structure, various assembling methods;
6. One-stop solution with speed controller, driver, encoder, brake, and transformer available
Specifications
| Greensky Power Right Angle Gear AC Motor | |
| Motor type | Induction motor, brake motor, torque motor, speed adjustable motor, reversible motor |
| Frame size | 80mm, 90mm, 104mm |
| Motor Output speed | 1250rpm – 1500rpm |
| Gearbox Speed Ratio | 1:3 – 1: 100 |
| Output power | 80mm: 25W, 30W
90mm: 40W, 60W, 90W, 120W 104mm: 120W, 140W, 200W, 250W, 370W |
| Output shaft | 12mm ~ 50mm; round shaft, D-cut shaft, key-way shaft, hollow shaft |
| Voltage | 110v, 220v, 230v, 380v |
| Frequency | 50Hz, 60Hz |
Note:
If this model is not what you want, please freely tell us about your requirements. We will provide you with a suitable motor solution and price soon.
FAQ
1 Q: What’s your MOQ for the motor?
A: 1unit is ok for sample testing
2 Q: What about your warranty for your motor?
A: One year.
3 Q: Do you provide OEM service with customer logo?
A: Yes, we could do OEM orders, but we mainly focus on our own brand.
4 Q: How about your payment terms?
A: TT, western union, and PayPal. 100% payment in advance for orders less than $5,000. 30% deposit and balance before delivery for orders over $5,000.
5 Q: How about your packing?
A: Carton, Plywood case. If you need more, we can pack all goods in pallets.
6 Q: What information should be given, if I buy motors from you?
A: Rated power, gearbox ratio, input speed, mounting position. More details, better!
7 Q: How do you deliver the motors?
A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.
We hope you will enjoy cooperating with us
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Low Speed |
| Number of Stator: | Single-Phase or Three-Phase |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 4 |
| Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Are there any emerging trends in brake motor technology, such as digital control?
Yes, there are emerging trends in brake motor technology that are shaping the future of this field. One such trend is the adoption of digital control systems, which offer several advantages over traditional control methods. These advancements in digital control are revolutionizing brake motor technology and unlocking new possibilities for improved performance, efficiency, and integration within industrial processes. Here’s a detailed explanation of the emerging trends in brake motor technology, including the shift towards digital control:
- Digital Control Systems: Digital control systems are becoming increasingly prevalent in brake motor technology. These systems utilize advanced microprocessors, sensors, and software algorithms to provide precise control, monitoring, and diagnostics. Digital control enables enhanced motor performance, optimized energy efficiency, and improved operational flexibility. It allows for seamless integration with other digital systems, such as programmable logic controllers (PLCs) or industrial automation networks, facilitating intelligent and interconnected manufacturing processes.
- Intelligent Motor Control: The integration of digital control systems with brake motors enables intelligent motor control capabilities. These systems use sensor feedback and real-time data analysis to dynamically adjust motor parameters, such as speed, torque, and braking force, based on the changing operating conditions. Intelligent motor control optimizes motor performance, minimizes energy consumption, and enhances overall system efficiency. It also enables predictive maintenance by continuously monitoring motor health and providing early warnings for potential faults or failures.
- Network Connectivity and Industry 4.0: Brake motors are increasingly designed to be part of interconnected networks in line with the principles of Industry 4.0. With digital control systems, brake motors can be connected to industrial networks, enabling real-time data exchange, remote monitoring, and control. This connectivity facilitates centralized monitoring and management of multiple brake motors, improves system coordination, and enables predictive analytics for proactive decision-making. It also allows for seamless integration with other smart devices and systems, paving the way for advanced automation and optimization in manufacturing processes.
- Condition Monitoring and Predictive Maintenance: Digital control systems in brake motors enable advanced condition monitoring and predictive maintenance capabilities. Sensors integrated into the motor can collect data on parameters such as temperature, vibration, and load conditions. This data is processed and analyzed in real-time, allowing for early detection of potential issues or performance deviations. By implementing predictive maintenance strategies, manufacturers can schedule maintenance activities more efficiently, reduce unplanned downtime, and optimize the lifespan and reliability of brake motors.
- Energy Efficiency Optimization: Digital control systems provide enhanced opportunities for optimizing energy efficiency in brake motors. These systems can intelligently adjust motor parameters based on load demand, operating conditions, and energy consumption patterns. Advanced algorithms and control techniques optimize the motor’s energy usage, reducing power wastage and maximizing overall energy efficiency. Digital control also enables integration with energy management systems, allowing for better monitoring and control of energy consumption across the entire manufacturing process.
- Data Analytics and Machine Learning: The integration of digital control systems with brake motors opens up possibilities for leveraging data analytics and machine learning techniques. By collecting and analyzing large volumes of motor performance data, manufacturers can gain valuable insights into process optimization, fault detection, and performance trends. Machine learning algorithms can be applied to identify patterns, predict motor behavior, and optimize control strategies. This data-driven approach enhances decision-making, improves productivity, and enables continuous improvement in manufacturing processes.
In summary, emerging trends in brake motor technology include the adoption of digital control systems, intelligent motor control, network connectivity, condition monitoring, predictive maintenance, energy efficiency optimization, and data analytics. These trends are driving innovation in brake motor technology, improving performance, efficiency, and integration within manufacturing processes. As digital control becomes more prevalent, brake motors are poised to play a vital role in the era of smart manufacturing and industrial automation.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
- Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
- Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
- Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
- Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
- Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
- Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
- Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
- Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
- Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
- Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
How do brake motors ensure controlled and rapid stopping of rotating equipment?
Brake motors are designed to ensure controlled and rapid stopping of rotating equipment by employing specific braking mechanisms. These mechanisms are integrated into the motor to provide efficient and precise stopping capabilities. Here’s a detailed explanation of how brake motors achieve controlled and rapid stopping:
1. Electromagnetic Brakes: Many brake motors utilize electromagnetic brakes as the primary braking mechanism. These brakes consist of an electromagnetic coil and a brake disc or plate. When the power to the motor is cut off or the motor is de-energized, the electromagnetic coil generates a magnetic field that attracts the brake disc or plate, creating friction and halting the rotation of the motor shaft. The strength of the magnetic field and the design of the brake determine the stopping torque and speed, allowing for controlled and rapid stopping of the rotating equipment.
2. Spring-Loaded Brakes: Some brake motors employ spring-loaded brakes. These brakes consist of a spring that applies pressure on the brake disc or plate to create friction and stop the rotation. When the power is cut off or the motor is de-energized, the spring is released, pressing the brake disc against a stationary surface and generating braking force. The spring-loaded mechanism ensures quick engagement of the brake, resulting in rapid stopping of the rotating equipment.
3. Dynamic Braking: Dynamic braking is another technique used in brake motors to achieve controlled stopping. It involves converting the kinetic energy of the rotating equipment into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. When the power is cut off or the motor is de-energized, the motor acts as a generator, and the electrical energy generated by the rotating equipment is converted into heat through the braking system. This dissipation of energy slows down and stops the rotation of the equipment in a controlled manner.
4. Control Systems: Brake motors are often integrated with control systems that enable precise control over the braking process. These control systems allow for adjustable braking torque, response time, and braking profiles, depending on the specific requirements of the application. By adjusting these parameters, operators can achieve the desired level of control and stopping performance, ensuring both safety and operational efficiency.
5. Coordinated Motor and Brake Design: Brake motors are designed with careful consideration of the motor and brake compatibility. The motor’s characteristics, such as torque, speed, and power rating, are matched with the braking system’s capabilities to ensure optimal performance. This coordinated design ensures that the brake can effectively stop the motor within the desired time frame and with the necessary braking force, achieving controlled and rapid stopping of the rotating equipment.
Overall, brake motors employ electromagnetic brakes, spring-loaded brakes, dynamic braking, and control systems to achieve controlled and rapid stopping of rotating equipment. These braking mechanisms, combined with coordinated motor and brake design, enable precise control over the stopping process, ensuring the safety of operators, protecting equipment from damage, and maintaining operational efficiency.
editor by CX 2024-05-16
China wholesaler Low Noise 12rpm 329nm 48V 2000 Watt High Torque Planetary Gear DC Electric Motor with Brake vacuum pump
Product Description
Product Description
Feature:
A. High power range from 75W to 15KW
B. Dia: 57mm-180mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller
Δ Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!
Dimensions (Unit: mm )
Mounting screws are included with gear head.
Gearbox Specification:
|
Gearbox Type |
PLF90/PLE90 |
ZPLF90/ZPLE90 |
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Deceleration stage |
1 |
2 |
3 |
1 |
2 |
3 |
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Length |
153 |
176.5 |
199.5 |
187.5 |
222 |
245.5 |
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Reduction ratio |
Level 1: 3, 4, 5, 7, 10 |
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110mm 1000W BLDC motor with PLF90/PLE90 Planetary Gearbox
Other Motor Specification Form:
Δ Motor interface, Voltage, Speed can be customized.
For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks
More Motor Flange Size
Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.
BLDC Motor with Gearbox Range
Company Profile
DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.
We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.
With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.
With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.
Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.
FAQ
Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.
Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.
Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.
Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.
Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.
Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.
Q7:What’s your warranty terms?
A6: One year
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Power Tools, Pump |
|---|---|
| Operating Speed: | Adjust Speed |
| Excitation Mode: | Compound |
| Function: | Control, Driving |
| Casing Protection: | Protection Type |
| Number of Poles: | 8 |
| Samples: |
US$ 330/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What safety precautions should be followed when working with brake motors?
Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here’s a detailed explanation of the safety precautions that should be followed when working with brake motors:
- Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
- Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
- Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
- Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
- Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
- Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
- Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
- Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
- Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.
By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor’s lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
editor by CX 2024-05-15
China wholesaler CHINAMFG 5rk120gn Ear Flange AC Reversible Micro Gear Motor with Brake 120W vacuum pump engine
Product Description
TaiBang Motor Industry Group Co., Ltd.
The main products are induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV big gear motors, Planetary gear motor ,Worm gear motor etc, which used widely in various fields of manufacturing pipelining, transportation, food, medicine, printing, fabric, packing, office, apparatus, entertainment etc, and is the preferred and matched product for automatic machine.
1)End cover and housing of motor is made of die-casting Aluminum,which is high precision,high strength and light weight.
2)The stator consists of silicon steel sheet stator core,copper coil,and insulating material,etc.
3)The rotor consists of laminated silicon steel sheet and aluminum cast conductor.
4)The rotor shaft is made of high-performance medium carbon alloy steel and processed by special technics.There are round shaft and gear shaft.
5)The bearing and oil seal is selected from CHINAMFG brand to ensure good running performance and sealing effect.
6)The wire is made from high temperature resistant and flame retardant material.
Should you any questions,please feel free to contact Ms Susan Liu.
Please leave message or send inquiry.I will be back to you asap.
Motor Model
| Specification of motor 120W 90mm Fixed speed AC gear motor | ||||||||||||
| TYPE | Gear tooth Output Shaft | Power (W) |
Frequency (Hz) |
Voltage (V) |
Current (A) |
Start Torque (g.cm) |
Rated | Start | Gearbox type | |||
| Torque (g.cm) |
Speed (rpm) |
Capacity (μF) |
Resistance Voltage (V) |
Bearing gearbox | Middle Gearbox | |||||||
| Reversible Motor | 5RK120GN-CMF | 120 | 50 | 220 | 1.2 | 8500 | 9000 | 1300 | 8.0 | 500 | 5GN/GU-K | 5GN10X |
| 120 | 60 | 220 | 1.1 | 7200 | 7550 | 1550 | 7.0 | 500 | 5GN/GU-K | 5GN10X | ||
Gear Head Model
| Gearbox torque table(Kg.cm) | (kg.cm×9.8÷100)=N.m | ||||||||||||||||||
| Output speed :RPM | 500 | 300 | 200 | 150 | 120 | 100 | 75 | 60 | 50 | 30 | 20 | 15 | 10 | 7.5 | 6 | 5 | 3 | ||
| Speed ratio | 50Hz | 3 | 5 | 7.5 | 10 | 12.5 | 15 | 20 | 25 | 30 | 50 | 75 | 100 | 150 | 200 | 250 | 300 | 500 | |
| 60Hz | 3.6 | 6 | 9 | 15 | 18 | 30 | 36 | 60 | 90 | 120 | 180 | 300 | 360 | 600 | |||||
| Allowed torque |
40W | kg.cm | 6.7 | 11 | 16 | 21.3 | 28 | 33 | 42 | 54 | 65 | 108 | 150 | 150 | 150 | 150 | 150 | 150 | 150 |
| 60W | kg.cm | 10 | 16 | 24 | 32 | 40 | 48 | 64 | 77 | 93 | 150 | 150 | 150 | 150 | 150 | 150 | 150 | 150 | |
| 90W | kg.cm | 14 | 23 | 35 | 46 | 58 | 69 | 92 | 110 | 133 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | |
| 120W | kg.cm | 19 | 30.7 | 46 | 61 | 77 | 92 | 123 | 147 | 177 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | 200 | |
| Note: Speed figures are based on synchronous speed, The actual output speed, under rated torque conditions, is about 10-20% less than synchronous speed, a grey background indicates output shaft of geared motor rotates in the same direction as output shaft of motor. A white background indicates rotates rotation in the opposite direction. | |||||||||||||||||||
Above drawing is for standard screw hole.If need through hole, terminal box, or electronic magnet brake, please let me know.
Connection Diagram:
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| Application: | Industrial |
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| Speed: | Constant Speed |
| Number of Stator: | Single-Phase |
| Function: | Driving, Control |
| Casing Protection: | Closed Type |
| Number of Poles: | 4 |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here’s a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
- Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
- Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
- Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor’s shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
- Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
- Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
- IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor’s level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
How do manufacturers ensure the quality and reliability of brake motors?
Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:
- Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
- Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
- Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
- Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
- Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
- Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
- Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
- Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.
By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
editor by CX 2024-05-14
China Best Sales 45mm High Torque Brush DC Worm Gear Motor with Electric Brake vacuum pump adapter
Product Description
Product Description
This 45mm diameter motor according to the worm gear reducer box, small and lightweight, large load torque, low noise, long service life, can be used for automatic table and chair lifting, automatic curtains, and other lifting functions of the device.
| Model | Voltage
Unit: VDC |
No load speed
Unit: rpm |
Noload current
Unit: mA |
Stall torque
Unit: kg.cm |
Gear ratio |
| D45-40 | 12V | 150 rpm | 60mA | 6.4 kg.cm | 40:1 |
| D45-65 | 12V | 90 rpm | 60mA | 10 kg.cm | 65:1 |
| D45-150 | 12V | 40 rpm | 60mA | 24 kg.cm | 150:1 |
| D45-200 | 12V | 30 rpm | 60mA | 25 kg.cm | 200:1 |
| D45-260 | 12V | 23 rpm | 60mA | 25 kg.cm | 260:1 |
| D45-340 | 12V | 18 rpm | 60mA | 25kg.cm | 340:1 |
| D45-600 | 12V | 10 rpm | 60mA | 25 kg.cm | 600:1 |
| D45-1000 | 12V | 6 rpm | 60mA | 25kg.cm | 1000:1 |
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
Company Profile
Our business has a situation here – all of our customers are brand. They are famous and well accepted by local customer. They commit to their consumer value. They are loved by people and never fail their expectation. Although they could be all different, they have 1 thing in common – they work with us.
Over 16 years of experience working with brand, we know exactly what is important to you and consumer in the all kinds of industry.
HangZhou XIHU (WEST LAKE) DIS. MOTOR Co., Ltd located in the HangZhou city. It is a specialized factory that produces AC DC motor applying to various kinds of devices as kitchen appliance, air flow products, air condition, water heater, water & induction pumps, power tools, robots, 3D printer,Medical products, smart wear, electrical toys as well as household appliance.
In line with the management idea “humanist, the good faith is supreme” and the quality consciousness “strives for perfection”, we have gathered a team of specialists in engineering, manufacturing, quality control, production management and technology development.
From our powerful DC brushed and brushless motor, our fully experienced engineer and extensive application expertise make us as a valued partner for the project development and production with customer-specific motion solutions.
Our company manufactures, develops, designs and markets trendy electronic products which are sold successfully in more than 20 countries worldwide. We offer customers a complete and professional solution, including: Superior customer serviceReliable and high-quality productInnovative design, up-to-date with the latest trendA wide product rangeSuper-competitive prices, due to our efficient business structure and partners support. Convenient ordering quantityWe are in full compliance with EU & America restrictions and regulations: CE standards, RoHS, child safety, environment safety and social responsibility.
Our company comprehensively promotes ISO9001: 2001 management systems, we are supplying our motors to many famous CHINAMFG companies of top brand with different applications in Europe, America, Middle East, East Asia, South America market.
Product development and validation
Customer photo
FAQ
Q1. What about the payment way?
A1. By TT at sight or trade assurance. 30% down payment should be paid after contract is valid, 70% balance should be paid before shipment.
Q2. How long is the guarantee?
A2. We offer you high quality motors with 12 months guarantee and reply you as soon as possible within 5 hours.
Q3. If the motor some parts is broken 1 day, how can we get help from you?
A3. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we will only charge a cost fee.
Q4.How does your factory do regarding quality control?
A4.We have CE certificate and we have a special QC department in charge of products’ quality. If you also need other certificates, we also can help to apply.
Q5. What is your packaging?
A5. Our conventional packaging is: After doing the anti-rust treatment, wrap the plastic film around the machine and then fix the motor on the wooden bracket.
Q6. How can we check the motor before delivery?
A6. We can provide online checking when testing the motor on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, DC Worm Gear Motor |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Function: | Driving |
| Casing Protection: | Open Type |
| Number of Poles: | 2 |
| Customization: |
Available
|
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Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here’s a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
- Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
- Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
- Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor’s shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
- Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
- Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
- IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor’s level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
How do brake motors ensure controlled and rapid stopping of rotating equipment?
Brake motors are designed to ensure controlled and rapid stopping of rotating equipment by employing specific braking mechanisms. These mechanisms are integrated into the motor to provide efficient and precise stopping capabilities. Here’s a detailed explanation of how brake motors achieve controlled and rapid stopping:
1. Electromagnetic Brakes: Many brake motors utilize electromagnetic brakes as the primary braking mechanism. These brakes consist of an electromagnetic coil and a brake disc or plate. When the power to the motor is cut off or the motor is de-energized, the electromagnetic coil generates a magnetic field that attracts the brake disc or plate, creating friction and halting the rotation of the motor shaft. The strength of the magnetic field and the design of the brake determine the stopping torque and speed, allowing for controlled and rapid stopping of the rotating equipment.
2. Spring-Loaded Brakes: Some brake motors employ spring-loaded brakes. These brakes consist of a spring that applies pressure on the brake disc or plate to create friction and stop the rotation. When the power is cut off or the motor is de-energized, the spring is released, pressing the brake disc against a stationary surface and generating braking force. The spring-loaded mechanism ensures quick engagement of the brake, resulting in rapid stopping of the rotating equipment.
3. Dynamic Braking: Dynamic braking is another technique used in brake motors to achieve controlled stopping. It involves converting the kinetic energy of the rotating equipment into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. When the power is cut off or the motor is de-energized, the motor acts as a generator, and the electrical energy generated by the rotating equipment is converted into heat through the braking system. This dissipation of energy slows down and stops the rotation of the equipment in a controlled manner.
4. Control Systems: Brake motors are often integrated with control systems that enable precise control over the braking process. These control systems allow for adjustable braking torque, response time, and braking profiles, depending on the specific requirements of the application. By adjusting these parameters, operators can achieve the desired level of control and stopping performance, ensuring both safety and operational efficiency.
5. Coordinated Motor and Brake Design: Brake motors are designed with careful consideration of the motor and brake compatibility. The motor’s characteristics, such as torque, speed, and power rating, are matched with the braking system’s capabilities to ensure optimal performance. This coordinated design ensures that the brake can effectively stop the motor within the desired time frame and with the necessary braking force, achieving controlled and rapid stopping of the rotating equipment.
Overall, brake motors employ electromagnetic brakes, spring-loaded brakes, dynamic braking, and control systems to achieve controlled and rapid stopping of rotating equipment. These braking mechanisms, combined with coordinated motor and brake design, enable precise control over the stopping process, ensuring the safety of operators, protecting equipment from damage, and maintaining operational efficiency.
editor by CX 2024-04-26
China supplier CHINAMFG AC gear reduction motor automatic motor with brake vacuum pump ac system
Product Description
Packaging & Shipping
| Package size per unit product |
50.00cm * 30.00cm * 30.00cm |
| Package size per unit product |
15.000kg |
Warm Tips
Please inquiry and confirm us before orders.
Company Profile
HangZhou CHINAMFG Industrial Co.,Ltd. is a Chinese manufacturer of servo motor, servo driver, small and medium gear reduction motor.Who has passed the ISO 9001 international Quality System Certification. Most of the products have got CE and CCC certifications. These products are sold all over the world such as the United States, Europe, Southeast Asia and Middle East,etc.
The core products are include the universal servo motor, servo driver, G1 series micro/small reduction motor (power:from 6W to 400W).Torque motor,L series Linear type reduction motor, F1 series orthogonal reduction motor, CB type gear reduction motor with electromagnetic clutch and brake, AC/DC speed controller and reduction motor accessories, GH,G3,G4 type medium reduction motor (Power :from 0.1kw to 3.7kw), the gear motors for poultry farm equipment, stainless steel thermostability long shaft motor, etc. They have been widely applied in the embroidery machine, CNC machine, packing machine, engraving machine, printing machinery, packing machinery, textile machinery, household appliances, etc.
We shall meet customer increasing demand.
We shall provide customer with our best service.
Certifications
Product Description
FAQ
1. Q: What is the warranty of your products?
A: All parts have a One-Year Warranty as long as it is within the warranty period and proof of purchase is avaliable. Improper use or installation is not a manufacturer’s defect.
2. Q: How long is your delivery time?
A: Generally, it is 3-7 business days if the goods are in stock or it is 7-15days if the goods are not in stock. It is according to customer’s quantity and request.
3. Q: What payment method can I use? And what’s your terms of payment?
A: We can accept Company Bank transfer and Western Union. For samples, it’s 100% T/T in advance. For orders, it’s 30% T/T in advance, and 70% balance before shipment.
4. Q: Do you provide samples? Is it free or extra?
A: Yes, we can provide the sample, but the customer should pay for the cost. We could use FEDEX/ DHL/ TNT shipping, and it may take 5-7 business days.
Contact Information
INTERNATIONAL TRADE DEPARTMENT
ADD:No.188 Huanxi Road , Jinqing Town, Xihu (West Lake) Dis. District, HangZhou City, ZHangZhoug Province,P.R.China /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | Variable Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 20 54 |
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
|
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|---|
Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here’s a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
- Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
- Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
- Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor’s shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
- Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
- Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
- IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor’s level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
editor by CX 2024-04-26
China best Induction Motor Asynchronous Electric Electromagnetic Brake Three Phase Scooters Generators Controller Linear High Speed Drive Exoesqueleto Elevator Gear Motor with Best Sales
Product Description
Induction Motor Asynchronous Electric Electromagnetic Brake Three Phase Scooters Generators Controller Linear High Speed Drive Exoesqueleto Elevator Gear Motor
Application of Induction Motor
Induction motors are used in a wide variety of applications, including:
- Pumps: Induction motors are used in pumps to move fluids, such as water, oil, and chemicals.
- Fans: Induction motors are used in fans to circulate air, such as in homes, offices, and factories.
- Compressors: Induction motors are used in compressors to compress gases, such as air and refrigerants.
- Conveyors: Induction motors are used in conveyors to move materials, such as food, parts, and packages.
- Machine tools: Induction motors are used in machine tools to power a variety of tools, such as drills, saws, and lathes.
- Elevators: Induction motors are used in elevators to power the hoisting mechanism.
- Wind turbines: Induction motors are used in wind turbines to convert the kinetic energy of the wind into electrical energy.
- Other: Induction motors are also used in a variety of other applications, such as washing machines, dryers, and air conditioners.
Induction motors are a type of electric motor that uses a rotating magnetic field to induce current in the rotor, which causes the rotor to turn. Induction motors are typically used in applications where a constant speed is required, such as in pumps, fans, and conveyors. Induction motors are also used in applications where a high starting torque is required, such as in elevators and wind turbines.
Induction motors are a reliable and efficient type of electric motor. They are relatively inexpensive to purchase and maintain. Induction motors are also easy to install and operate.
Here are some of the advantages of using induction motors:
- Reliable: Induction motors are very reliable and have a long lifespan.
- Efficient: Induction motors are very efficient, converting up to 90% of the input power into output power.
- Inexpensive: Induction motors are relatively inexpensive to purchase and maintain.
- Easy to install and operate: Induction motors are easy to install and operate.
Here are some of the disadvantages of using induction motors:
- Low starting torque: Induction motors have a low starting torque, which means that they may not be suitable for applications where a high starting torque is required.
- Noise: Induction motors can be noisy, especially at high speeds.
- Vibration: Induction motors can vibrate, especially at high speeds.
Overall, induction motors are a reliable and efficient type of electric motor that is used in a wide variety of applications. They are relatively inexpensive to purchase and maintain, and they are easy to install and operate.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
|---|---|
| Speed: | – |
| Number of Stator: | – |
| Function: | Driving |
| Casing Protection: | – |
| Number of Poles: | – |
| Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
|---|
Can brake motors be used in conjunction with other motion control methods?
Yes, brake motors can be used in conjunction with other motion control methods to achieve precise and efficient control over mechanical systems. Brake motors provide braking functionality, while other motion control methods offer various means of controlling the speed, position, and acceleration of the system. Combining brake motors with other motion control methods allows for enhanced overall system performance and versatility. Here’s a detailed explanation of how brake motors can be used in conjunction with other motion control methods:
- Variable Frequency Drives (VFDs): Brake motors can be used in conjunction with VFDs, which are electronic devices that control the speed and torque of an electric motor. VFDs enable precise speed control, acceleration, and deceleration of the motor by adjusting the frequency and voltage supplied to the motor. By incorporating a brake motor with a VFD, the system benefits from both the braking capability of the motor and the advanced speed control provided by the VFD.
- Servo Systems: Servo systems are motion control systems that utilize servo motors and feedback mechanisms to achieve highly accurate control over position, velocity, and torque. In certain applications where rapid and precise positioning is required, brake motors can be used in conjunction with servo systems. The brake motor provides the braking function when the system needs to hold position or decelerate rapidly, while the servo system controls the dynamic motion and positioning tasks.
- Stepper Motor Control: Stepper motors are widely used in applications that require precise control over position and speed. Brake motors can be utilized alongside stepper motor control systems to provide braking functionality when the motor needs to hold position or prevent undesired movement. This combination allows for improved stability and control over the stepper motor system, especially in applications where holding torque and quick deceleration are important.
- Hydraulic or Pneumatic Systems: In some industrial applications, hydraulic or pneumatic systems are used for motion control. Brake motors can be integrated into these systems to provide additional braking capability when needed. For example, a brake motor can be employed to hold a specific position or provide emergency braking in a hydraulic or pneumatic actuator system, enhancing safety and control.
- Control Algorithms and Systems: Brake motors can also be utilized in conjunction with various control algorithms and systems to achieve specific motion control objectives. These control algorithms can include closed-loop feedback control, PID (Proportional-Integral-Derivative) control, or advanced motion control algorithms. By incorporating a brake motor into the system, the control algorithms can utilize the braking functionality to enhance overall system performance and stability.
The combination of brake motors with other motion control methods offers a wide range of possibilities for achieving precise, efficient, and safe control over mechanical systems. Whether it is in conjunction with VFDs, servo systems, stepper motor control, hydraulic or pneumatic systems, or specific control algorithms, brake motors can complement and enhance the functionality of other motion control methods. This integration allows for customized and optimized control solutions to meet the specific requirements of diverse applications.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
- Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
- Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
- Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
- Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
- Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
- Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
- Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
- Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
- Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
- Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-04-25
China Hot selling 90mm, 220V Reversible Micro AC Brake Gear Motor with Reducer vacuum pump connector
Product Description
Specifications
1) Dimensions of device: 42mm, 60mm, 70mm, 80mm, 90mm, 104mm
2) Power: 6W, 15W, 25W, 40W, 60W, 90W, 120W, 140W
3) Voltage Poles: Single-Phase 100V 50/60Hz 4P
Single-Phase 110V 50/60Hz 2P
Single-Phase 110V 50/60Hz 4P
Single-Phase 110V 50/60Hz 2P
Single-Phase 110V,120V 60Hz 4P
Single-Phase 220V,120V 60Hz 4P
Three-Phase 200/220/230V 50/60Hz 4P
Three-Phase 380/415V 50/60Hz 4P
Three-Phase 200/220/230V 50/60Hz 2P
Three-Phase 380/415V 50/60Hz 2P
4) Gear ratio of the Gear Head: 3, 3.6, 5, 6, 7.5, 9, 12.5, 15, 18, 25, 30, 36, 50, 60,75,90,100,120,150,180,250
We are specialized in Mini AC Gear Motor. Our main products are used for MachineTools, Textile Machinery, Medical Appliance, Conveying Machine, Printing Mechanism, Food Machinery, Vending Machine, Packing Machinery, Gumming Machine and so on. We offer customers with top quality products and fine service. Please contact us if you have any question or inquiry.
Our reduction geared motor Advantage
1,reasonable price with excellent quality
2,delivery in time
3,safe ,reliable ,economical and durable
4,stable transmission ,quiet operation
5,smooth running and low noise
6,nice appearance ,durable service life
7,high heat-radiating efficiency ,high carrying ability
8,each gearbox must be tested before packing
9.reply in high efficiency during 1 working day
10. professional to produce gearbox and electric motor .
FAQ
1, Q:what\’s your MOQ for ac gearbox motor ?
A: 1pc is ok for each type electric gear box motor
2, Q: What about your warranty for your induction speed reducer motor ?
A: 1 year ,but except man-made destroyed
3, Q: which payment way you can accept ?
A: TT, western union .
4, Q: how about your payment way ?
A: 100%payment in advanced less $5000 ,30% payment in advanced payment , 70% payment before sending over $5000.
5, Q: how about your packing of speed reduction motor ?
A: plywood case ,if size is small ,we will pack with pallet for less 1 container
6, Q: What information should be given, if I buy electric helical geared motor from you ?
A: rated power, ratio or output speed,type ,voltage , mounting way , quantity , if more is better ,
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Industrial |
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| Speed: | Low Speed |
| Number of Stator: | Three-Phase |
| Function: | Driving |
| Casing Protection: | Closed Type |
| Number of Poles: | 4 |
| Customization: |
Available
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What safety precautions should be followed when working with brake motors?
Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here’s a detailed explanation of the safety precautions that should be followed when working with brake motors:
- Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
- Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
- Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
- Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
- Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
- Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
- Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
- Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
- Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.
By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.
How do manufacturers ensure the quality and reliability of brake motors?
Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:
- Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
- Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
- Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
- Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
- Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
- Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
- Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
- Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.
By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-04-13
China wholesaler 90zy165CD-133wj Stairlift Gear Motor with Brake with high quality
Product Description
Product Description
STAIRLIFT DC RIGHT ANGLE GEAR MOTOR 90ZY165CD-133WJ SPECS AND FEATURE:
· Voltage 24V DC
· No-Load Speed 20rpm
· Max. Efficiency 34.38%
· Max. Efficiency Point 53.69N.m@16rpm
· Stall Torque after Gearbox 319.33N.m ( Stall Current 55.0A )
· Gear Ratio 160/1
STAIR LIFT DC GEAR MOTOR
STAIRLIFT GEAR MOTOR
STAIRLIFT MOTOR
Custom stair lift motors, gear motors and custom stair lift motor assemblies.
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Customized Gear Motors for Typical Applications |
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Tarp Gear Motors |
Slow Juicer Motors |
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Curtain & Window Motors |
Robot Pool Cleaner Motors |
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Door & Gate Motors |
Robot Lawn Mower Motors |
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Automatic Pool Cover Motors |
Solar Tracking System Motors |
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Packaging & Shipping:
1, Waterproof plastic bag packed in foam box and carton as outer packing.
2, Export wooden box packaging for products.
Company Profile
WHY CHOOSING US:
- Open for general discussion and questions
- Time to market or theatre of operations can be substantially reduced
- Talented team of engineers providing innovative technical solutions
- One stop “supplier” and complete sub-system
- Quality products provided at competitive low cost
- Ability to ship world wide
- On time delivery
- Training at Customer locations
- Fast service on return and repair results
- Many repeated customers
Xihu (West Lake) Dis.zheng Motor Co., Ltd was established in 2003, this is a technology research and development, production, sales and services of state-level high-tech enterprises.
The corporation has established a perfect quality assurance system, achieved ISO9001: 2015 quality Management system, ISO14001 Environmental management system, GB/T28001 Occupational health and Safety Management system.
The corporation professionally manufactures kinds of AC/DC gear motors, planetary gear motors, small gear motors, etc. Which are widely used in industrial automation, medical and health-care equipment, financial instruments, office automation, swimming pool cleaners, high efficiency juice, intelligent lawn mower, solar Automatic tracking system, kinds of massage health care equipment, automatic doors, etc…And has obtained the following Production Certifications: CCC &CE identification, RoHS&REACH certificate, . The mainly markets are the USA, Europe, Israel, South Korea, Japan, ZheJiang , etc.
OVERVIEW
HangZhou City Xihu (West Lake) Dis.zheng Motor Co., Ltd. is a state-level high-tech enterprises which Professionally involves in research, development, manufacture, and sales of various AC/DC Planetary Gear Motors, AC/DC Right Angle Gear Motors, AC/DC Parallel Shaft Gear Motors, Small DC Motors, Compact AC Motors, Brushless DC Gear Motors, Motor Magnets, Gearboxes etc..
CERTIFICATION & MANAGEMENT
All have passed the REACH, CE & CCC approval, RoHS Compliance, in part pass the UL approval; Adopting the ISO9001: 2015 Quality Management System, ISO14001 Environmental Management System as well as OHSAS18001 Occupational Health and Safety Management System.
Our Services & Strength
Sufficient Sales Teams for International Business
Strong R & D Capability
Large Production Capacities Stable Massive Production Quality Excellent Pre and after Sales Service
Certifications
FAQ
Q1: Are you a trading company or manufacturer?
A1: We are a professional OEM manufacturer.
Q2: What is your main product range?
A2: We manufacture both motors and gearboxes. Our main products are various AC/DC Planetary Gear Motors, AC/DC Right Angle Gear Motors, AC/DC Parallel Shaft Gear Motors, Small DC Motors, Compact AC Motors, Brushless DC Gear Motors, Motor Magnets, Gearboxes etc..
Q3: How about the MOQ of your motors?
A3: Customized testing samples are available before serial production.
Q4: What is the warranty period of your motors?
A4: We offer free maintenance in warranty period of 1 year.
Q5: Which shipping ways are available?
A5: DHL, UPS, FedEx, TNT are available for sample shipment. Sea/air/train shipments are available for serial production.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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| Operating Speed: | Low Speed |
| Excitation Mode: | Excited |
| Customization: |
Available
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do brake motors impact the overall productivity of manufacturing processes?
Brake motors have a significant impact on the overall productivity of manufacturing processes by enhancing operational efficiency, improving safety, and enabling precise control over motion. They play a crucial role in ensuring smooth and controlled movement, which is vital for the seamless operation of machinery and equipment. Here’s a detailed explanation of how brake motors impact the overall productivity of manufacturing processes:
- Precise Control and Positioning: Brake motors enable precise control over the speed, acceleration, and deceleration of machinery and equipment. This precise control allows for accurate positioning, alignment, and synchronization of various components, resulting in improved product quality and reduced errors. The ability to precisely control the motion enhances the overall productivity of manufacturing processes by minimizing waste, rework, and downtime.
- Quick Deceleration and Stopping: Brake motors provide fast and controlled deceleration and stopping capabilities. This is particularly important in manufacturing processes that require frequent changes in speed or direction. The ability to rapidly decelerate and stop equipment allows for efficient handling of workpieces, quick tool changes, and seamless transitions between manufacturing steps. It reduces cycle times and improves overall productivity by minimizing unnecessary delays and optimizing throughput.
- Improved Safety: Brake motors enhance safety in manufacturing processes by providing reliable braking functionality. They help prevent coasting or unintended movement of equipment when power is cut off or during emergency situations. The braking capability of brake motors contributes to the safe operation of machinery, protects personnel, and prevents damage to equipment or workpieces. By ensuring a safe working environment, brake motors help maintain uninterrupted production and minimize the risk of accidents or injuries.
- Enhanced Equipment Performance: The integration of brake motors into manufacturing equipment improves overall performance. Brake motors work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to optimize motor operation. This integration allows for efficient power utilization, reduced energy consumption, and improved responsiveness. By maximizing equipment performance, brake motors contribute to higher productivity, lower operational costs, and increased output.
- Reduced Downtime and Maintenance: Brake motors are designed for durability and reliability, reducing the need for frequent maintenance and minimizing downtime. The robust construction and high-quality components of brake motors ensure long service life and consistent performance. This reliability translates into fewer unplanned shutdowns, reduced maintenance requirements, and improved overall equipment availability. By minimizing downtime and maintenance-related interruptions, brake motors contribute to increased productivity and manufacturing efficiency.
- Flexibility and Adaptability: Brake motors offer flexibility and adaptability in manufacturing processes. They can be integrated into various types of machinery and equipment, spanning different industries and applications. Brake motors can be customized to meet specific requirements, such as adjusting brake torque or incorporating specific control algorithms. This adaptability allows manufacturers to optimize their processes, accommodate changing production needs, and increase overall productivity.
In summary, brake motors impact the overall productivity of manufacturing processes by providing precise control and positioning, enabling quick deceleration and stopping, improving safety, enhancing equipment performance, reducing downtime and maintenance, and offering flexibility and adaptability. Their role in ensuring smooth and controlled movement, combined with their reliable braking functionality, contributes to efficient and seamless manufacturing operations, ultimately leading to increased productivity, improved product quality, and cost savings.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
- Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
- Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
- Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
- Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
- Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
- Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
- Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
- Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
- Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
- Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
editor by CX 2024-04-08
China supplier 50Hz 60Hz 9.8n. M 40W AC Gear Induction Motor Brake Motor with Great quality
Product Description
50Hz 60Hz 9.8N.m 40W ac gear induction motor brake motor
1. Features of 5RK40A
Outpower: 40W
Capacitor: 3.0/12.0uf
Speed: 10-600rpm
Torque: 0.68-9.8N.m
2. Specifications of 5RK40A
Note: It’s the typical specificaitoin for reference only, We can customize per your requirement.
Company Profile
1. About us
Main Products: 1) DC Brush motor: 6-130mm diameter, 0.01-1000W output power
2) DC Spur Gear Motor: 12-110mm diameter, 0.1-300W output power
3) DC Planeary Gear Motor: 10-82mm diameter, 0.1-100W output power
4) Brushless DC Motor: 28-110mm, 5-1500W output power
5) Stepper Motor: NEMA 08 to NEMA 43, Can with gearbox and lead screw
6) Servo Motor: 42mm to 130mm diameter, 50-4000w
7) AC Gear Motor: 49 to 100mm diameter, 6-140 output power
2. Production
Production line
Packing&Delivery
Certifications
Customer Visits
FAQ
Q: What’s your main products?
A:We currently produce Brushed Dc Motors, Brushed Dc gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors and Ac Motors etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q:How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed life time and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have customized service for your standard motors?
A:Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: you have individual design service for motors?
A:Yes, we would like to design motors individually for our customers, but it may need some mould charge and design charge.
Q:Can I have samples for testing first?
A:Yes, definitely you can. After confirmed the needed motor specs, we will quote and provide a proforma invoice for samples, once we get the payment, we will get a PASS from our account department to proceed samples accordingly.
Q:How do you make sure motor quality?
A:We have our own inspection procedures: for incoming materials, we have signed sample and drawing to make sure qualified incoming materials; for production process, we have tour inspection in the process and final inspection to make sure qualified products before shipping.
Q:What’s your lead time?
A:Generally speaking, our regular standard product will need 25-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders
Q:What’s your payment term?
A:For all our new customers, we will need 40% deposit, 60% paid before shipment.
Q:When will you reply after got my inquiries?
A:We will response within 24 hours once get your inquires.
Q:How can I trust you to make sure my money is safe?
A:We are certified by the third party SGS and we have exported to over 85 countries up to June.2017. You can check our reputation with our current customers in your country (if our customers do not mind), or you can order via alibaba to get trade assurance from alibaba to make sure your money is safe.
Q:What’s the minimum order quantity?
A:Our minimum order quantity depends on different motor models, please email us to check. Also, we usually do not accept personal use motor orders.
Q:What’s your shipping method for motors?
A:For samples and packages less than 100kg, we usually suggest express shipping; For heavy packages, we usually suggest air shipping or sea shipping. But it all depends on our customers’ needs.
Q:What certifications do you have?
A:We currently have CE and ROSH certifications.
Q:Can you send me your price list?
A:Since we have hundreds of different products, and price varies per different specifications, we are not able to offer a price list. But we can quote within 24 hours once got your inquirues to make sure you can get the price in time.
Q:Can I visit your company?
A:Yes, welcome to visit our company, but please let us know at least 2 weeks in advance to help us make sure no other meetings during the day you visit us. Thanks!
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| Application: | Industrial |
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| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Drip |
| Structure and Working Principle: | Brush |
| Certification: | Ce, RoHS |
| Samples: |
US$ 70/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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Are there any emerging trends in brake motor technology, such as digital control?
Yes, there are emerging trends in brake motor technology that are shaping the future of this field. One such trend is the adoption of digital control systems, which offer several advantages over traditional control methods. These advancements in digital control are revolutionizing brake motor technology and unlocking new possibilities for improved performance, efficiency, and integration within industrial processes. Here’s a detailed explanation of the emerging trends in brake motor technology, including the shift towards digital control:
- Digital Control Systems: Digital control systems are becoming increasingly prevalent in brake motor technology. These systems utilize advanced microprocessors, sensors, and software algorithms to provide precise control, monitoring, and diagnostics. Digital control enables enhanced motor performance, optimized energy efficiency, and improved operational flexibility. It allows for seamless integration with other digital systems, such as programmable logic controllers (PLCs) or industrial automation networks, facilitating intelligent and interconnected manufacturing processes.
- Intelligent Motor Control: The integration of digital control systems with brake motors enables intelligent motor control capabilities. These systems use sensor feedback and real-time data analysis to dynamically adjust motor parameters, such as speed, torque, and braking force, based on the changing operating conditions. Intelligent motor control optimizes motor performance, minimizes energy consumption, and enhances overall system efficiency. It also enables predictive maintenance by continuously monitoring motor health and providing early warnings for potential faults or failures.
- Network Connectivity and Industry 4.0: Brake motors are increasingly designed to be part of interconnected networks in line with the principles of Industry 4.0. With digital control systems, brake motors can be connected to industrial networks, enabling real-time data exchange, remote monitoring, and control. This connectivity facilitates centralized monitoring and management of multiple brake motors, improves system coordination, and enables predictive analytics for proactive decision-making. It also allows for seamless integration with other smart devices and systems, paving the way for advanced automation and optimization in manufacturing processes.
- Condition Monitoring and Predictive Maintenance: Digital control systems in brake motors enable advanced condition monitoring and predictive maintenance capabilities. Sensors integrated into the motor can collect data on parameters such as temperature, vibration, and load conditions. This data is processed and analyzed in real-time, allowing for early detection of potential issues or performance deviations. By implementing predictive maintenance strategies, manufacturers can schedule maintenance activities more efficiently, reduce unplanned downtime, and optimize the lifespan and reliability of brake motors.
- Energy Efficiency Optimization: Digital control systems provide enhanced opportunities for optimizing energy efficiency in brake motors. These systems can intelligently adjust motor parameters based on load demand, operating conditions, and energy consumption patterns. Advanced algorithms and control techniques optimize the motor’s energy usage, reducing power wastage and maximizing overall energy efficiency. Digital control also enables integration with energy management systems, allowing for better monitoring and control of energy consumption across the entire manufacturing process.
- Data Analytics and Machine Learning: The integration of digital control systems with brake motors opens up possibilities for leveraging data analytics and machine learning techniques. By collecting and analyzing large volumes of motor performance data, manufacturers can gain valuable insights into process optimization, fault detection, and performance trends. Machine learning algorithms can be applied to identify patterns, predict motor behavior, and optimize control strategies. This data-driven approach enhances decision-making, improves productivity, and enables continuous improvement in manufacturing processes.
In summary, emerging trends in brake motor technology include the adoption of digital control systems, intelligent motor control, network connectivity, condition monitoring, predictive maintenance, energy efficiency optimization, and data analytics. These trends are driving innovation in brake motor technology, improving performance, efficiency, and integration within manufacturing processes. As digital control becomes more prevalent, brake motors are poised to play a vital role in the era of smart manufacturing and industrial automation.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
editor by CX 2024-04-04