Author Archives: ep

China supplier Yej Electromagnetic Brake Premium High Efficiency Three Phase Induction AC Electric Asynchronous Motor Available with Hot selling

Product Description

YEJ series electromagnetic brake motors have the same appearance, mounting dimension, insulation grade, protection class, way of cooling, structure and installation type, work condition, rated voltage and rated frequency as Y series (IP54) motors. This product is used in various machines which require fast stop, accurate positioning and back/forth movements.

Way of Braking: non excitation brake
The rated voltage of the electromagnetic brake is DC99V for power≤3kw, or DC170V for power≥4kw.

 

ZheJiang CHINAMFG Electromechanical Technology Co., Ltd, (originally ZHangZhoug Yinda) can date back to the year of 1992. Located in Xihu (West Lake) Dis. Hi-Tech Zone of ZheJiang Province, China, the company takes an area of 16,000 sqm with near 200 employees. The factory is equipped with complete series of production lines and equipment. And the annual output value is around 30 million US dollars.

Hilair specializes in the design and development of AC motors, such as IE1, IE2, IE3, IE4 series, cast iron and aluminum housing, AC & DC braked motors, variable frequency motors, grinding machine motors, etc.

Products have been exported to all over the world with the best prices and high quality.

We always insist on the principle of “people oriented, scientific and technological innovation”. We look CHINAMFG to your long term cooperation.

Q1 Are you a manufacturer or a trading company?
      We are a manufacturer of AC asynchronous motors in China.
Q2 Where is your factory?
      Xihu (West Lake) Dis., ZheJiang province.
Q3 What is your terms of payment ?
      Payment=1000USD, 30% T/T in advance , balance before shippment.
Q4 What about delivery time?
       Normally, 30 days after the receipt of payment.
Q5 About shipment?
      By sea, By air and By express delivery.
Q6 About sample?
      Available. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Industrial
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Species: Yej
Rotor Structure: Squirrel-Cage
Casing Protection: Closed Type
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

How do brake motors contribute to the efficiency of conveyor systems and material handling?

Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here’s a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:

  • Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
  • Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
  • Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
  • Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
  • Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
  • Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
  • Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
  • Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.

By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.

brake motor

What are the key components of a typical brake motor system?

A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:

1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.

2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.

3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.

4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.

5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.

6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.

7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.

8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.

These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.

China supplier Yej Electromagnetic Brake Premium High Efficiency Three Phase Induction AC Electric Asynchronous Motor Available   with Hot selling	China supplier Yej Electromagnetic Brake Premium High Efficiency Three Phase Induction AC Electric Asynchronous Motor Available   with Hot selling
editor by CX 2024-01-03

China supplier 3kw High Precision AC Servo Motor with Brake and Encoder for Industrial Automation vacuum pump ac system

Product Description

3KW High Precision AC Servo Motor with Brake and Encoder for Industrial Sewing Machine Injection Molding Machine Industrial Automation

Feature Description

Super Stability motor selects high performance and high magnetic energy of rare-earth permanent magnet material, and has high temperature resistance, to ensure the stability of the operation of the motor
High Precision using double close-loop flow and pressure control, motor of speed and torque can be adjusted quickly, thus realizing the pump pressure and flow rate of the output precision control, greatly improve the repeatable precision of die-casting machine
High Efficiency can use the instantaneous overload capacity of motor and oil pump, and fast response characteristics, significantly add the system of dynamic response performance, thereby compressing the empty cycle time and energy storage time, pressure rises rapidly.
Energy Saving according to the requirements of production process to provide hydraulic power, energy saving effect is obvious, can achieve 40%-70% power saving rate 

Product Specifications

Model Type:130ZFMA1-) was established in 1996 with 35000 m^2 manufacturing plant in HangZhou, China. For more than 25 years we have been committed to the research&develop, manufacture and sales of new energy and industrial automation. 

Our products series includes  wind turbine generators, solar power system, controller, inverter, frequency changer, servo motor and servo drives with high quality.

FAQ

1. Are you factory?
Yes, we are facotry, and we produce AC motor/driver, Servo motor/driver and planetary reducer for more then 13 years in China.

2. How to select models?
Before purchasing, please contact us to confirm model No. and specifications to avoid any misunderstanding.

3. How do you ship the goods?
We normally ship goods by sea ,by express(DHL/UPS/FEDEX/EMS), and by air, also accept customer appointed.

4. Can I test sample?
Yes, sample charged can be offered for testing.
 
5. Can we be agent or distributor?
Yes, welcome and we will support you.

6. Can you do OEM or ODM service?
Yes, we have R&D department and accept OEM and ODM service.

7. How about warranty?
2 years warranty, technical support available, we always try our best to help customers to solve problems

Application: Industrial
Speed: Constant Speed
Number of Stator: Three-Phase
Function: Driving
Casing Protection: Closed Type
Starting Mode: Auto-induction Voltage-reduced Starting
Samples:
US$ 790/Piece
1 Piece(Min.Order)

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brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

How does a brake motor enhance safety in industrial and manufacturing settings?

In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:

1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.

2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.

3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.

4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.

5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.

6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.

7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.

8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.

By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.

brake motor

What industries and applications commonly use brake motors?

Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:

1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.

2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.

3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.

4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.

5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.

6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.

7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.

8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.

9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.

These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.

China supplier 3kw High Precision AC Servo Motor with Brake and Encoder for Industrial Automation   vacuum pump ac system	China supplier 3kw High Precision AC Servo Motor with Brake and Encoder for Industrial Automation   vacuum pump ac system
editor by CX 2023-12-15

China OEM 60W AC Gear Mini Electric Reversible Motor with Brake vacuum pump for ac

Product Description

60W AC Gear Mini Electric Reversible Motor with Brake

Introduction

Our AC induction motor widely used in home appliances,Like pellet stove,biomass boilers,ovens,commerical grills,rotisseries,air fresher,blender,heater,dehumidifiers,etc.

Specification

The following specification only shows 60w reversible AC motor.  We have a wide ranges of other powers for your option. Please tell us about your requirement, and we will work out a suitable drive solution for you. 

Note:

Motor voltage, power and speed will be customized according to your request under the allowed circumstance of adoptable dimension.

View Of Item

Company Product Category

1. AC (gear) motor
2. DC & BLDC (gear) motor
3. Worm gearbox
4. Helical gearbox
5. Coreless motor
6. External rotor motor
7. Motor controller
8. Customized motor
 

Company Overview
  

Certificates

About Greensky Mechanical
 
HISTORY: Greensky is a mechanical brand of CHINAMFG Power Co., Ltd. With over 10 years’
mechanical manufacturing experiences, CHINAMFG Power always strictly stands on the
principle of Best Customer Satisfaction.

QUALITY: Material Inspection, Production Control, Finished Goods Test, Pre-dellivery Inspection

MISSION: “Once and forever” is our goal to serve customers in the world. Once we do
business with customer, we will do business forever.

MARKET30 different countries, mainly Germany, Austria, Japan, USA and Middle-East.

DELIVERY100% on-time delivery Guaranteed.

SERVICESFast response in English, German, Japanese and Chinese languages.

OEMCustomized orders are welcome at CHINAMFG Power.

Exhibitions

FAQ

1 Q: What’s your MOQ for boiler motor?
   A: 1unit is ok for different types. 

2 Q: What about your warranty for your boiler motor?
   A: One year.

3 Q: Do you provide OEM service with customer-logo?
   A: Yes, we could do OEM orders, but we mainly focus on our own brand.

4 Q: How about your payment terms ?
   A: TT, western union and paypal. 100% payment in advanced for orders less $5,000. 30% deposit and balance before delivery for orders over $5,000.

5 Q: How about your packing ?
   A: Carton, Plywood case. If you need more, we can pack all goods with pallet 

6 Q: What information should be given, if I buy boiler motor from you ?
   A: Rated power, gearbox ratio, input speed, mounting position. More details, better!

7 Q: How do you deliver the boiler motor?
   A: We will compare and choose the most suitable ways of delivery by sea, air or express courier.

We hope you will enjoy cooperating with us.
 

Application: Industrial
Speed: High Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 4
Samples:
US$ 50/Piece
1 Piece(Min.Order)

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Customization:
Available

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brake motor

What safety precautions should be followed when working with brake motors?

Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here’s a detailed explanation of the safety precautions that should be followed when working with brake motors:

  • Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
  • Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
  • Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
  • Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
  • Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
  • Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
  • Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
  • Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
  • Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.

By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.

brake motor

How do manufacturers ensure the quality and reliability of brake motors?

Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:

  • Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
  • Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
  • Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
  • Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
  • Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
  • Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
  • Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
  • Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.

By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.

brake motor

How do brake motors handle variations in load and stopping requirements?

Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:

1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.

2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.

3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.

4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.

5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.

6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.

By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.

China OEM 60W AC Gear Mini Electric Reversible Motor with Brake   vacuum pump for ac	China OEM 60W AC Gear Mini Electric Reversible Motor with Brake   vacuum pump for ac
editor by CX 2023-12-15

China high quality OMR Hydraulic Motors with Integrated Brake 151-6461 Brake Motor with Best Sales

Product Description

Hydraulic shoe machine brake motor  BMR-BK01 Hydraulic motor with brake 
 

Product show: 

Payment terms:
1, Small amount accept Paypal
2, Western Union
3, Large orders We usually accept T/T(with 30% deposit, the balance before shipment)

Company Information:
Established in 2004, HangZhou CHINAMFG Machinery & Electronics Co., Ltd.
Located in Changan, HangZhou, ZheJiang . Our engineers have decades of experience in hydraulic area, all the products are manufactured with advanced equipment and strict QC procedures in order to ensure high quality. Cooperating with us, you will have the stably, timely and credible supply. 

Blince hydraulic motor Can perfect replace:

Danfoss :OMM/ OMP/ OMR/ OMH/ OMS/ OMT/ OMV/ DH/ DS series hydraulic motor.

Eaton : J (129-) series, H(101-) series,S(103-) series,T(158-)series,2000(104-) series,6000 series orbit motor 

M+S : MM,MLHM/MP,MLHP/ MR,MLHR/ MH,MLHH/ MS,MLHS/ MT,MLHT/ MV,MLHV hydraulic motor.

White : MP/RS/MR/RG/HB/CE/RE series hydraulic motor

Parkers : TE/ TG/ TF series hydraulic motor.

Sam CHINAMFG : BGM/ BG/ BR/ HPR/ HT hydraulic motor

Bosch Recroth : MGX/ MGP, GXP/ MGR, GMR/ MGS, GMS / MGT,GMT/ MGV, GMV series hydraulic motor.

Guarantee:

1. 1 year warranty after sale
2. During guarantee, items share free repairs or replacement.
3. Customer is responsible for the freight of come-and-back,and the customs tax.
4. To save the cost, please send the item back without packing.
5. Pls provide the defective appearance and related invoice number.
6. All emails will be answered within 1 working day.

WHY US :
1. We are leading profesional supplier of Hydraulic motor in China. Our products have been exported to more than 50 countries including Africa, Middle East, South America and Asia.
2. We are not only produce normal models, but also produce new models according to your design.
3. Professional service team ,High quality products and competitive price will give you perfect purchasing experience.

All these products are standard, best quality. If you don’t see the brand or don’t know how to choose a model, please contact us and we have professional engineers help you find the right model.

Contact person:

Winnie Tan
 
 

 

Thanks for reading and hope you have a happy day!

Product Name: Hydraulic Brake Motor
Motor of Material: Cast Iron
Application: MID-Size Machinery and Equipment
Fuel: Synthetic Hydraulic Fluid
Item: Hydraulic Power Unit
Hydraulic Valve: Proportional Control Valve
Customization:
Available

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brake motor

How do brake motors impact the overall productivity of manufacturing processes?

Brake motors have a significant impact on the overall productivity of manufacturing processes by enhancing operational efficiency, improving safety, and enabling precise control over motion. They play a crucial role in ensuring smooth and controlled movement, which is vital for the seamless operation of machinery and equipment. Here’s a detailed explanation of how brake motors impact the overall productivity of manufacturing processes:

  • Precise Control and Positioning: Brake motors enable precise control over the speed, acceleration, and deceleration of machinery and equipment. This precise control allows for accurate positioning, alignment, and synchronization of various components, resulting in improved product quality and reduced errors. The ability to precisely control the motion enhances the overall productivity of manufacturing processes by minimizing waste, rework, and downtime.
  • Quick Deceleration and Stopping: Brake motors provide fast and controlled deceleration and stopping capabilities. This is particularly important in manufacturing processes that require frequent changes in speed or direction. The ability to rapidly decelerate and stop equipment allows for efficient handling of workpieces, quick tool changes, and seamless transitions between manufacturing steps. It reduces cycle times and improves overall productivity by minimizing unnecessary delays and optimizing throughput.
  • Improved Safety: Brake motors enhance safety in manufacturing processes by providing reliable braking functionality. They help prevent coasting or unintended movement of equipment when power is cut off or during emergency situations. The braking capability of brake motors contributes to the safe operation of machinery, protects personnel, and prevents damage to equipment or workpieces. By ensuring a safe working environment, brake motors help maintain uninterrupted production and minimize the risk of accidents or injuries.
  • Enhanced Equipment Performance: The integration of brake motors into manufacturing equipment improves overall performance. Brake motors work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to optimize motor operation. This integration allows for efficient power utilization, reduced energy consumption, and improved responsiveness. By maximizing equipment performance, brake motors contribute to higher productivity, lower operational costs, and increased output.
  • Reduced Downtime and Maintenance: Brake motors are designed for durability and reliability, reducing the need for frequent maintenance and minimizing downtime. The robust construction and high-quality components of brake motors ensure long service life and consistent performance. This reliability translates into fewer unplanned shutdowns, reduced maintenance requirements, and improved overall equipment availability. By minimizing downtime and maintenance-related interruptions, brake motors contribute to increased productivity and manufacturing efficiency.
  • Flexibility and Adaptability: Brake motors offer flexibility and adaptability in manufacturing processes. They can be integrated into various types of machinery and equipment, spanning different industries and applications. Brake motors can be customized to meet specific requirements, such as adjusting brake torque or incorporating specific control algorithms. This adaptability allows manufacturers to optimize their processes, accommodate changing production needs, and increase overall productivity.

In summary, brake motors impact the overall productivity of manufacturing processes by providing precise control and positioning, enabling quick deceleration and stopping, improving safety, enhancing equipment performance, reducing downtime and maintenance, and offering flexibility and adaptability. Their role in ensuring smooth and controlled movement, combined with their reliable braking functionality, contributes to efficient and seamless manufacturing operations, ultimately leading to increased productivity, improved product quality, and cost savings.

brake motor

What factors should be considered when selecting the right brake motor for a task?

When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:

1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.

2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.

3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.

4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.

5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.

6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.

7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.

8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.

Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.

brake motor

What industries and applications commonly use brake motors?

Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:

1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.

2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.

3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.

4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.

5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.

6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.

7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.

8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.

9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.

These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.

China high quality OMR Hydraulic Motors with Integrated Brake 151-6461 Brake Motor   with Best Sales China high quality OMR Hydraulic Motors with Integrated Brake 151-6461 Brake Motor   with Best Sales
editor by CX 2023-12-12

China supplier High Quality Truck Parts Auto Parts Park Park Brake Hub Assy Bj130 Shacman/Yunneipower/Gallop/Hong Yan/Deutz/Liuzhou Motor/Liuzhou Motor vacuum pump booster

Product Description

Description: Park Brake Hub Assy
Model: BJ130
Specification: d60*4d12*zL60/70mm
Part No.: G757106
Measurement: 23*23*12CM
Brand: ZHONGPEI
Warranty: 6 Months
Application:  
Package: CARTON BOX
Delivery: 1-3days

One -station purchasing

Occupy an area of 50, 000 square meters, 20 warehouses with over 700 members…

Supporting with over 100, 000 kinds of spare parts, which make us always offer our customers satisfied service, especially timely deliver and variety kinds of auto parts

1: 25 years’ experience in auto parts.

2: No. 1 auto parts supplier in China Brand vehicles.

3: Auto parts on light, medium and heavy truck, bus, pick up.

4: Supply Engine/Gearbox assy and all Engine/Gearbox/Chassis/Body spare parts.

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JMC/ISUZU SERIES

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SINOTRUK SERIES

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YUXIHU (WEST LAKE) DIS. SERIES

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BUS SERIES

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OTHER SERIES

ZheJiang -F2000, ZheJiang -F3000,SAIC-IVECO XIHU (WEST LAKE) DIS.N,CAMC

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After-sales Service: 6 Months
Warranty: 6 Months
Type: Chassis
Customization:
Available

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brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

What factors should be considered when selecting the right brake motor for a task?

When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:

1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.

2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.

3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.

4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.

5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.

6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.

7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.

8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.

Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.

brake motor

What are the key components of a typical brake motor system?

A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:

1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.

2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.

3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.

4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.

5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.

6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.

7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.

8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.

These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.

China supplier High Quality Truck Parts Auto Parts Park Park Brake Hub Assy Bj130 Shacman/Yunneipower/Gallop/Hong Yan/Deutz/Liuzhou Motor/Liuzhou Motor   vacuum pump booster	China supplier High Quality Truck Parts Auto Parts Park Park Brake Hub Assy Bj130 Shacman/Yunneipower/Gallop/Hong Yan/Deutz/Liuzhou Motor/Liuzhou Motor   vacuum pump booster
editor by CX 2023-12-11

China Best Sales Ie1 Ie2 Ie3-112 Osja Series Aluminum Casing 3pH AC Brake Electric AC Motor with Good quality

Product Description

The OSJA series AC brake 3 phase induction motors are totally enclosed fan cooled squirrel cage motor that are manufactured with new materialand technology.
The series aluminum frame AC brake motors with compact structure and removable feet, have the characteristics of high reliability, beautiful apperance, low noise ,little vibration, can be applied to a variery of transmission equipments such as fan, pump, machine tool, textile machinery, plastic machinery, food machinery, packaging machinery, wood-working machinery, etc.

Frame size: 63-132mm;
Output: 009-7.5kw;
Poles: 2-4-6-8-10;
protection class: IP44/IP54/IP55
Voltage: 220~440V;
S1, IC411, aluminum body
Mounting Type: B3,B5,B35,B14,B34…
Ambient temperature: -20senti degree≤ 0≤ 40senti degree
Altitude:lower than 1000 CHINAMFG above sea level

*****************************************
our production range:

we are good at AC motor with IEC/NEMA/GOST standard motor as below:

IEC—-frame size:80-560, 0.12kw to 2000kw with 220~1100V, general purpose;
      —-frame size:80-560, 0.12kw to 2000kw with 220~1100V,Explosion proof ExdIIBT4+CT4;

IEC—-frame size:355-900,  250kw to 5000kw with 3000~11000V,general purpose;
      —-frame size:355-900,  250kw to 5000kw with 3000~11000V,Explosion proof ExdIIBT4+CT4 ;

NEMA—-frame size: 143T-449T, 1hp to 300hp with 230-690V, general purpose;
          —-frame size: 143T-449T, 1hp to 300hp with 230-690V, Explosion proof ExdIIBT4;

GOST—-frame size: 63-560, 0.12kw to 2000kw with 220~1100V, general purpose;
          —-frame size: 63-450, 0.12kw to 1500kw with 220~1100V, Explosion proof ExdIIBT4;

 GOST—-frame size: 355-560,  185kw to 2500kw with 3000~11000V, general purpose;
           —-frame size: 355-560,  185kw to 2500kw with 3000~11000V,Explosion proof ExdIIBT4;

Certificate: ISO9001/CCC/CE0123/ATEX/CCS/CSA/UL/TUV…

Application: Industrial
Speed: Constant Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 2/4/6/8/10
Customization:
Available

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brake motor

Can brake motors be used in conjunction with other motion control methods?

Yes, brake motors can be used in conjunction with other motion control methods to achieve precise and efficient control over mechanical systems. Brake motors provide braking functionality, while other motion control methods offer various means of controlling the speed, position, and acceleration of the system. Combining brake motors with other motion control methods allows for enhanced overall system performance and versatility. Here’s a detailed explanation of how brake motors can be used in conjunction with other motion control methods:

  • Variable Frequency Drives (VFDs): Brake motors can be used in conjunction with VFDs, which are electronic devices that control the speed and torque of an electric motor. VFDs enable precise speed control, acceleration, and deceleration of the motor by adjusting the frequency and voltage supplied to the motor. By incorporating a brake motor with a VFD, the system benefits from both the braking capability of the motor and the advanced speed control provided by the VFD.
  • Servo Systems: Servo systems are motion control systems that utilize servo motors and feedback mechanisms to achieve highly accurate control over position, velocity, and torque. In certain applications where rapid and precise positioning is required, brake motors can be used in conjunction with servo systems. The brake motor provides the braking function when the system needs to hold position or decelerate rapidly, while the servo system controls the dynamic motion and positioning tasks.
  • Stepper Motor Control: Stepper motors are widely used in applications that require precise control over position and speed. Brake motors can be utilized alongside stepper motor control systems to provide braking functionality when the motor needs to hold position or prevent undesired movement. This combination allows for improved stability and control over the stepper motor system, especially in applications where holding torque and quick deceleration are important.
  • Hydraulic or Pneumatic Systems: In some industrial applications, hydraulic or pneumatic systems are used for motion control. Brake motors can be integrated into these systems to provide additional braking capability when needed. For example, a brake motor can be employed to hold a specific position or provide emergency braking in a hydraulic or pneumatic actuator system, enhancing safety and control.
  • Control Algorithms and Systems: Brake motors can also be utilized in conjunction with various control algorithms and systems to achieve specific motion control objectives. These control algorithms can include closed-loop feedback control, PID (Proportional-Integral-Derivative) control, or advanced motion control algorithms. By incorporating a brake motor into the system, the control algorithms can utilize the braking functionality to enhance overall system performance and stability.

The combination of brake motors with other motion control methods offers a wide range of possibilities for achieving precise, efficient, and safe control over mechanical systems. Whether it is in conjunction with VFDs, servo systems, stepper motor control, hydraulic or pneumatic systems, or specific control algorithms, brake motors can complement and enhance the functionality of other motion control methods. This integration allows for customized and optimized control solutions to meet the specific requirements of diverse applications.

brake motor

What factors should be considered when selecting the right brake motor for a task?

When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:

1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.

2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.

3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.

4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.

5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.

6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.

7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.

8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.

Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.

brake motor

How do brake motors ensure controlled and rapid stopping of rotating equipment?

Brake motors are designed to ensure controlled and rapid stopping of rotating equipment by employing specific braking mechanisms. These mechanisms are integrated into the motor to provide efficient and precise stopping capabilities. Here’s a detailed explanation of how brake motors achieve controlled and rapid stopping:

1. Electromagnetic Brakes: Many brake motors utilize electromagnetic brakes as the primary braking mechanism. These brakes consist of an electromagnetic coil and a brake disc or plate. When the power to the motor is cut off or the motor is de-energized, the electromagnetic coil generates a magnetic field that attracts the brake disc or plate, creating friction and halting the rotation of the motor shaft. The strength of the magnetic field and the design of the brake determine the stopping torque and speed, allowing for controlled and rapid stopping of the rotating equipment.

2. Spring-Loaded Brakes: Some brake motors employ spring-loaded brakes. These brakes consist of a spring that applies pressure on the brake disc or plate to create friction and stop the rotation. When the power is cut off or the motor is de-energized, the spring is released, pressing the brake disc against a stationary surface and generating braking force. The spring-loaded mechanism ensures quick engagement of the brake, resulting in rapid stopping of the rotating equipment.

3. Dynamic Braking: Dynamic braking is another technique used in brake motors to achieve controlled stopping. It involves converting the kinetic energy of the rotating equipment into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. When the power is cut off or the motor is de-energized, the motor acts as a generator, and the electrical energy generated by the rotating equipment is converted into heat through the braking system. This dissipation of energy slows down and stops the rotation of the equipment in a controlled manner.

4. Control Systems: Brake motors are often integrated with control systems that enable precise control over the braking process. These control systems allow for adjustable braking torque, response time, and braking profiles, depending on the specific requirements of the application. By adjusting these parameters, operators can achieve the desired level of control and stopping performance, ensuring both safety and operational efficiency.

5. Coordinated Motor and Brake Design: Brake motors are designed with careful consideration of the motor and brake compatibility. The motor’s characteristics, such as torque, speed, and power rating, are matched with the braking system’s capabilities to ensure optimal performance. This coordinated design ensures that the brake can effectively stop the motor within the desired time frame and with the necessary braking force, achieving controlled and rapid stopping of the rotating equipment.

Overall, brake motors employ electromagnetic brakes, spring-loaded brakes, dynamic braking, and control systems to achieve controlled and rapid stopping of rotating equipment. These braking mechanisms, combined with coordinated motor and brake design, enable precise control over the stopping process, ensuring the safety of operators, protecting equipment from damage, and maintaining operational efficiency.

China Best Sales Ie1 Ie2 Ie3-112 Osja Series Aluminum Casing 3pH AC Brake Electric AC Motor   with Good quality China Best Sales Ie1 Ie2 Ie3-112 Osja Series Aluminum Casing 3pH AC Brake Electric AC Motor   with Good quality
editor by CX 2023-12-04

China Custom Electric Motors Y2 Y Ys Yd Series Sm Brake Driving Equipments Transmission Parts Three-Phase Asynchronous Total-Sealed Electric Motors manufacturer

Product Description

We,GOGOGO Mechanical&Electrical Co.,Ltd specialize in high quality energy-efficient electric motors. The combination of the best available materials, high quality sheet metal and the right amount of copper in the rotor/stator makes GOGOGO’s electric motors highly energy-efficient.

We design our electric motors to fit and match our customer’s requirements at our production site. The electric motors can be supplemented with a range of options and accessories or modified with a special design to endure any environment.
 

Electric motors account for a large part of the electricity used. If we look at the world, electric motors account for about 65 percent of the electricity used in industry. To reduce this use of electricity, there are legal requirements regarding the efficiency of electric motors manufactured in the EU, or exported into the EU.

Three-phase, single-speed asynchronous motors are covered by the requirements today. Asynchronous motors are the most common type of motor and account for 90 percent of the electricity consumption of all electric motors in the power range 0.75 – 375 kW.

According to that standard, the energy efficiency classes have the designations IE1, IE2, IE3 and IE4, where IE4 has the highest efficiency.

 

Revision of the standard

A revision of the standard was decided by the Ecodesign Committee in 2019. The revision was published on October 1, 2019. The following will apply:

For electric motors

From July 1, 2571

2-, 4-, 6- and 8-pole motors from 0.75 – 1000 kW (previously up to 375kW) are included in efficiency class IE3.

Motors within the range 0.12 – 0.75 kW must meet efficiency class IE2.

The previous possibility to replace IE3 motors with an IE2 motor with frequency drive disappears.

From July 1, 2571

For 2-, 4-, 6- and 8-pole motors from 0.12 – 1000 kW, the efficiency class IE2 now also applies to Ex eb certified motors with high safety.

Single phase motors with greater power than 0.12 kW are covered by the corresponding IE2 class.

The higher efficiency class IE4 applies to 2, 4 and 6-pole motors between 75 – 200 kW.

For frequency inverters

From July 1, 2571

For use with electric motors with power from 0.12 – 1000 kW, the frequency inverter must pass efficiency class IE2 specially designed for inverters.

Current requirements according to the Directive

Since 16 June, 2011 it is prohibited to place electric motors below energy efficiency class IE2 on the market, or to put them into service in the EU.

Since January 1, 2015, electric motors within the range 7.5 – 375 kW (2-, 4-, and 6-pole) must meet the requirements for IE3, or IE2 if the latter is combined with frequency inverters for speed control. The legal requirement thus provides 2 options.

From January 1, 2017, the requirements were tightened so that all motors 0.75 – 375 kW (2-, 4-, and 6-pole) must meet the requirements for IE3, or IE2 if they are combined with frequency inverters.

Exemptions from the current directive

  • Operation other than S1 (continuous drive) or S3 (intermittent drive) with a nominal cyclicity factor of 80 percent or lower.
  • Made for assembly with frequency inverters (integral motors).
  • Electric motors made for use in liquid.
  • Electric motors that are fully integrated into a product (e.g. a gear, pump, fan or compressor) where the energy performance is not tested independently of the product.
  • Brake motors

Electric motors intended for operation exclusively:

  • At altitudes exceeding 4 000 CHINAMFG above sea level.
  • If ambient air temperatures exceed 60°C.
  • Where maximum operating temperature exceeds 400°C.
  • Where ambient air temperatures are less than -30°C for all motors, or less than 0°C for motors with water cooling.
  • In explosive atmospheres (as defined in Directive 94/9 / EC 9)

The requirements do not apply to ships or other means of transport that carry goods or persons, since there must be specially designed engines for this purpose. (If the same mobile conveyor belt is used on ships as well as on land, the rules apply).

Also, the requirements do not apply to repair of motors previously placed on the market, or put into service – unless the repair is so extensive that the product will in practice be brand new.

If the motor is to be further exported for use outside Europe, the requirements do not apply.

Some other requirements apply to water-cooled motors

We have our own design and development team, we can provide customers with standard AC electric motors, We can also customize the single phase/three phase motors according to the special needs of customers.    Currently our main motor products cover 3 – phase high – efficiency motors,general 3 – phase motors, single phase motors, etc.
The main motor ranges: IE3 / YE3, IE2 / YE2, IE1 / Y2, Y, YS, MS, YC, YL, YY, MC, MY, ML motors.
 American standard NEMA motors
Russian standard GOST ANP motors
ZheJiang type AEEF motors,YC motors

Why choose us?
Guarantee of our motors:18-24months
General elivery time:15-30days
Price of motors: Most reasonable during your all suppliers
Packing:Strong export cartons/wooden case/plywood cases/pallets
Payment way with your order: T/T,LC,DP,etc

Sample order: Acceptable
Shipment way: Sea ship,Air flight,Express way,Land transfer way.

If you are looking for new better supplier or purchase electric motors, please feel free contact us now.You will get all what you want.

Application: Industrial
Speed: Constant Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 2
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

brake motor

Can brake motors be used in conjunction with other motion control methods?

Yes, brake motors can be used in conjunction with other motion control methods to achieve precise and efficient control over mechanical systems. Brake motors provide braking functionality, while other motion control methods offer various means of controlling the speed, position, and acceleration of the system. Combining brake motors with other motion control methods allows for enhanced overall system performance and versatility. Here’s a detailed explanation of how brake motors can be used in conjunction with other motion control methods:

  • Variable Frequency Drives (VFDs): Brake motors can be used in conjunction with VFDs, which are electronic devices that control the speed and torque of an electric motor. VFDs enable precise speed control, acceleration, and deceleration of the motor by adjusting the frequency and voltage supplied to the motor. By incorporating a brake motor with a VFD, the system benefits from both the braking capability of the motor and the advanced speed control provided by the VFD.
  • Servo Systems: Servo systems are motion control systems that utilize servo motors and feedback mechanisms to achieve highly accurate control over position, velocity, and torque. In certain applications where rapid and precise positioning is required, brake motors can be used in conjunction with servo systems. The brake motor provides the braking function when the system needs to hold position or decelerate rapidly, while the servo system controls the dynamic motion and positioning tasks.
  • Stepper Motor Control: Stepper motors are widely used in applications that require precise control over position and speed. Brake motors can be utilized alongside stepper motor control systems to provide braking functionality when the motor needs to hold position or prevent undesired movement. This combination allows for improved stability and control over the stepper motor system, especially in applications where holding torque and quick deceleration are important.
  • Hydraulic or Pneumatic Systems: In some industrial applications, hydraulic or pneumatic systems are used for motion control. Brake motors can be integrated into these systems to provide additional braking capability when needed. For example, a brake motor can be employed to hold a specific position or provide emergency braking in a hydraulic or pneumatic actuator system, enhancing safety and control.
  • Control Algorithms and Systems: Brake motors can also be utilized in conjunction with various control algorithms and systems to achieve specific motion control objectives. These control algorithms can include closed-loop feedback control, PID (Proportional-Integral-Derivative) control, or advanced motion control algorithms. By incorporating a brake motor into the system, the control algorithms can utilize the braking functionality to enhance overall system performance and stability.

The combination of brake motors with other motion control methods offers a wide range of possibilities for achieving precise, efficient, and safe control over mechanical systems. Whether it is in conjunction with VFDs, servo systems, stepper motor control, hydraulic or pneumatic systems, or specific control algorithms, brake motors can complement and enhance the functionality of other motion control methods. This integration allows for customized and optimized control solutions to meet the specific requirements of diverse applications.

brake motor

What factors should be considered when selecting the right brake motor for a task?

When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:

1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.

2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.

3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.

4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.

5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.

6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.

7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.

8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.

Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.

brake motor

How do brake motors handle variations in load and stopping requirements?

Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:

1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.

2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.

3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.

4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.

5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.

6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.

By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.

China Custom Electric Motors Y2 Y Ys Yd Series Sm Brake Driving Equipments Transmission Parts Three-Phase Asynchronous Total-Sealed Electric Motors   manufacturer China Custom Electric Motors Y2 Y Ys Yd Series Sm Brake Driving Equipments Transmission Parts Three-Phase Asynchronous Total-Sealed Electric Motors   manufacturer
editor by CX 2023-12-01

China best Electric Motors Y2 Y Ys Yd Series Sm Brake Driving Equipments Transmission Parts Three-Phase Asynchronous Total-Sealed Electric Motors a/c vacuum pump

Product Description

We,GOGOGO Mechanical&Electrical Co.,Ltd specialize in high quality energy-efficient electric motors. The combination of the best available materials, high quality sheet metal and the right amount of copper in the rotor/stator makes GOGOGO’s electric motors highly energy-efficient.

We design our electric motors to fit and match our customer’s requirements at our production site. The electric motors can be supplemented with a range of options and accessories or modified with a special design to endure any environment.
 

Electric motors account for a large part of the electricity used. If we look at the world, electric motors account for about 65 percent of the electricity used in industry. To reduce this use of electricity, there are legal requirements regarding the efficiency of electric motors manufactured in the EU, or exported into the EU.

Three-phase, single-speed asynchronous motors are covered by the requirements today. Asynchronous motors are the most common type of motor and account for 90 percent of the electricity consumption of all electric motors in the power range 0.75 – 375 kW.

According to that standard, the energy efficiency classes have the designations IE1, IE2, IE3 and IE4, where IE4 has the highest efficiency.

 

Revision of the standard

A revision of the standard was decided by the Ecodesign Committee in 2019. The revision was published on October 1, 2019. The following will apply:

For electric motors

From July 1, 2571

2-, 4-, 6- and 8-pole motors from 0.75 – 1000 kW (previously up to 375kW) are included in efficiency class IE3.

Motors within the range 0.12 – 0.75 kW must meet efficiency class IE2.

The previous possibility to replace IE3 motors with an IE2 motor with frequency drive disappears.

From July 1, 2571

For 2-, 4-, 6- and 8-pole motors from 0.12 – 1000 kW, the efficiency class IE2 now also applies to Ex eb certified motors with high safety.

Single phase motors with greater power than 0.12 kW are covered by the corresponding IE2 class.

The higher efficiency class IE4 applies to 2, 4 and 6-pole motors between 75 – 200 kW.

For frequency inverters

From July 1, 2571

For use with electric motors with power from 0.12 – 1000 kW, the frequency inverter must pass efficiency class IE2 specially designed for inverters.

Current requirements according to the Directive

Since 16 June, 2011 it is prohibited to place electric motors below energy efficiency class IE2 on the market, or to put them into service in the EU.

Since January 1, 2015, electric motors within the range 7.5 – 375 kW (2-, 4-, and 6-pole) must meet the requirements for IE3, or IE2 if the latter is combined with frequency inverters for speed control. The legal requirement thus provides 2 options.

From January 1, 2017, the requirements were tightened so that all motors 0.75 – 375 kW (2-, 4-, and 6-pole) must meet the requirements for IE3, or IE2 if they are combined with frequency inverters.

Exemptions from the current directive

  • Operation other than S1 (continuous drive) or S3 (intermittent drive) with a nominal cyclicity factor of 80 percent or lower.
  • Made for assembly with frequency inverters (integral motors).
  • Electric motors made for use in liquid.
  • Electric motors that are fully integrated into a product (e.g. a gear, pump, fan or compressor) where the energy performance is not tested independently of the product.
  • Brake motors

Electric motors intended for operation exclusively:

  • At altitudes exceeding 4 000 CHINAMFG above sea level.
  • If ambient air temperatures exceed 60°C.
  • Where maximum operating temperature exceeds 400°C.
  • Where ambient air temperatures are less than -30°C for all motors, or less than 0°C for motors with water cooling.
  • In explosive atmospheres (as defined in Directive 94/9 / EC 9)

The requirements do not apply to ships or other means of transport that carry goods or persons, since there must be specially designed engines for this purpose. (If the same mobile conveyor belt is used on ships as well as on land, the rules apply).

Also, the requirements do not apply to repair of motors previously placed on the market, or put into service – unless the repair is so extensive that the product will in practice be brand new.

If the motor is to be further exported for use outside Europe, the requirements do not apply.

Some other requirements apply to water-cooled motors

We have our own design and development team, we can provide customers with standard AC electric motors, We can also customize the single phase/three phase motors according to the special needs of customers.    Currently our main motor products cover 3 – phase high – efficiency motors,general 3 – phase motors, single phase motors, etc.
The main motor ranges: IE3 / YE3, IE2 / YE2, IE1 / Y2, Y, YS, MS, YC, YL, YY, MC, MY, ML motors.
 American standard NEMA motors
Russian standard GOST ANP motors
ZheJiang type AEEF motors,YC motors

Why choose us?
Guarantee of our motors:18-24months
General elivery time:15-30days
Price of motors: Most reasonable during your all suppliers
Packing:Strong export cartons/wooden case/plywood cases/pallets
Payment way with your order: T/T,LC,DP,etc

Sample order: Acceptable
Shipment way: Sea ship,Air flight,Express way,Land transfer way.

If you are looking for new better supplier or purchase electric motors, please feel free contact us now.You will get all what you want.

Application: Industrial
Speed: Constant Speed
Number of Stator: Three-Phase
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 2
Samples:
US$ 30/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

What maintenance practices are essential for extending the lifespan of a brake motor?

Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:

  • Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
  • Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
  • Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
  • Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
  • Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
  • Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
  • Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
  • Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
  • Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
  • Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.

By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor’s lifespan but also contributes to safe operation, energy efficiency, and overall reliability.

brake motor

What industries and applications commonly use brake motors?

Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:

1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.

2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.

3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.

4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.

5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.

6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.

7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.

8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.

9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.

These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.

China best Electric Motors Y2 Y Ys Yd Series Sm Brake Driving Equipments Transmission Parts Three-Phase Asynchronous Total-Sealed Electric Motors   a/c vacuum pump		China best Electric Motors Y2 Y Ys Yd Series Sm Brake Driving Equipments Transmission Parts Three-Phase Asynchronous Total-Sealed Electric Motors   a/c vacuum pump
editor by CX 2023-12-01

China Professional 220V 3kw 4.32nm 3000rpm 130st-M14320 CNC Electric Motor with Optional Power off Brake vacuum pump ac

Product Description

220V 3KW 4.32Nm 3000rpm 130ST-M14320 CNC Electric Motor with Optional Power off Brake

 

Product Description

Features:
Motor frame (mm): 60, 80, 110, 130
Rated speed (rpm): 1500, 2000, 2500, 3000
Power off brake: optional
Insulation level: F
Installation: flange-mounted
Environmental temperature: 0 to 55 degrees
Rated torque (Nm): 0.33 to 17.8
Maximum speed (rpm): 2000, 3000, 4000, 5000, 6000
Rated power (Kw): 0.1 to 3.1
Number of pole pairs: 5
Protection level: sealed, self-cooling IP65
Operation voltage of matched amplifier (VAC): 220
Environmental humidity: lower than 90% (condensation free)

Naming convention of series LDD power servo motor

110

ST

M

042

15

30

M1

D Z

/C

(1)

(2)

(3)

(4)

(5)

(6)

(7) 

(8)

(9)   

(10) (11)

 (12)

(1) Motor frame No.
(2) AC permanent magnet synchronization servo motor
(3) Feedback component type
(4) Rated torque: three-digit number × 0.1Nm
(5) Rated speed: two-digit number × 100rpm
(6) Maximum speed: two-digit number × 100rpm
(7) Operation voltage of matched amplifier: 220
(8) Encoder code
(9) Medium inertia
(10) The highest speed characteristic
(11) Power-off brake is mounted
(12) Keyway code; if there is no key, there is no code
 

 

Cooperation Brand

 

Company Profile

 

 

 

Application: CNC Machine
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Control
Casing Protection: Protection Type
Number of Poles: 5
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

brake motor

How do brake motors impact the overall productivity of manufacturing processes?

Brake motors have a significant impact on the overall productivity of manufacturing processes by enhancing operational efficiency, improving safety, and enabling precise control over motion. They play a crucial role in ensuring smooth and controlled movement, which is vital for the seamless operation of machinery and equipment. Here’s a detailed explanation of how brake motors impact the overall productivity of manufacturing processes:

  • Precise Control and Positioning: Brake motors enable precise control over the speed, acceleration, and deceleration of machinery and equipment. This precise control allows for accurate positioning, alignment, and synchronization of various components, resulting in improved product quality and reduced errors. The ability to precisely control the motion enhances the overall productivity of manufacturing processes by minimizing waste, rework, and downtime.
  • Quick Deceleration and Stopping: Brake motors provide fast and controlled deceleration and stopping capabilities. This is particularly important in manufacturing processes that require frequent changes in speed or direction. The ability to rapidly decelerate and stop equipment allows for efficient handling of workpieces, quick tool changes, and seamless transitions between manufacturing steps. It reduces cycle times and improves overall productivity by minimizing unnecessary delays and optimizing throughput.
  • Improved Safety: Brake motors enhance safety in manufacturing processes by providing reliable braking functionality. They help prevent coasting or unintended movement of equipment when power is cut off or during emergency situations. The braking capability of brake motors contributes to the safe operation of machinery, protects personnel, and prevents damage to equipment or workpieces. By ensuring a safe working environment, brake motors help maintain uninterrupted production and minimize the risk of accidents or injuries.
  • Enhanced Equipment Performance: The integration of brake motors into manufacturing equipment improves overall performance. Brake motors work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to optimize motor operation. This integration allows for efficient power utilization, reduced energy consumption, and improved responsiveness. By maximizing equipment performance, brake motors contribute to higher productivity, lower operational costs, and increased output.
  • Reduced Downtime and Maintenance: Brake motors are designed for durability and reliability, reducing the need for frequent maintenance and minimizing downtime. The robust construction and high-quality components of brake motors ensure long service life and consistent performance. This reliability translates into fewer unplanned shutdowns, reduced maintenance requirements, and improved overall equipment availability. By minimizing downtime and maintenance-related interruptions, brake motors contribute to increased productivity and manufacturing efficiency.
  • Flexibility and Adaptability: Brake motors offer flexibility and adaptability in manufacturing processes. They can be integrated into various types of machinery and equipment, spanning different industries and applications. Brake motors can be customized to meet specific requirements, such as adjusting brake torque or incorporating specific control algorithms. This adaptability allows manufacturers to optimize their processes, accommodate changing production needs, and increase overall productivity.

In summary, brake motors impact the overall productivity of manufacturing processes by providing precise control and positioning, enabling quick deceleration and stopping, improving safety, enhancing equipment performance, reducing downtime and maintenance, and offering flexibility and adaptability. Their role in ensuring smooth and controlled movement, combined with their reliable braking functionality, contributes to efficient and seamless manufacturing operations, ultimately leading to increased productivity, improved product quality, and cost savings.

brake motor

What maintenance practices are essential for extending the lifespan of a brake motor?

Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:

  • Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
  • Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
  • Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
  • Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
  • Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
  • Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
  • Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
  • Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
  • Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
  • Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.

By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor’s lifespan but also contributes to safe operation, energy efficiency, and overall reliability.

brake motor

What industries and applications commonly use brake motors?

Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:

1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.

2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.

3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.

4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.

5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.

6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.

7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.

8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.

9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.

These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.

China Professional 220V 3kw 4.32nm 3000rpm 130st-M14320 CNC Electric Motor with Optional Power off Brake   vacuum pump acChina Professional 220V 3kw 4.32nm 3000rpm 130st-M14320 CNC Electric Motor with Optional Power off Brake   vacuum pump ac
editor by CX 2023-11-30

China Best Sales YEJ Series High Efficiency Three Phase Asynchronous Induction  Brake Motor vacuum pump design

Product Description

Product Description

YEJ series Electromagnetic Brake Three Phase Asynchronous Motor
Product Description 
YEJ series motor is full closed, self fan cooling,squirrel-cage three-phase asynchronous motor with a electromagnetic brake, Y series motor end cover between the fan and attach a dc electromagnetic brake disc, is derived series of Y series.It is Widely used on mechanical equipment and driving machines where rapidly and accurate braking is demanded.
Features: Spring set brake. Power off operation manual release. Resets automatically. One-half period rectification.

Frame number: 80 ~225 Power: 0.55 ~45KW

Braking method: loss of power Braking rectification method: half-wave rectifier

Applicable to: all kinds of machine tools, printing machinery, forging machine, transport machinery, packaging machinery, food machinery, construction machinery, woodworking machinery and other requirements to quickly stop, accurate positioning, reciprocating operation, to prevent the sliding of various machinery for spindle drive and auxiliary transmission.

Features: fast braking, simple structure, accurate positioning.

PERFORMANCE DATA:

MODEL power Full load time Locked rotor torque Rated torque Locked rotor current Rated cuffrent Breakdown torque Rated torque
Rated current Rotating speed Efficiency Power factor
Synchronous speed 3000r/min
YEJ801-2 0.75 1.8 2825 75.0 0.84 2.2 6.5 2.3
YEJ802-2 1.1 2.5 2825 77.0 0.86 2.2 7.0 2.3
YEJ90S-2 1.5 3.4 2840 78.0 0.85 2.2 7.0 2.3
YEJ90L-2 2.2 4.8 2840 80.5 0.86 2.2 7.0 2.3
YEJ100L-2 3 6.4 2880 82.0 0.87 2.2 7.0 2.3
YEJ112M-2 4 8.2 2890 85.5 0.87 2.2 7.0 2.3
YEJ132S1-2 5.5 11.1 2900 85.5 0.88 2.0 7.0 2.3
YEJ132S2-2 7.5 15.0 2900 86.2 0.88 2.0 7.0 2.3
YEJ160M1-2 11 21.8 2930 87.2 0.88 2.0 7.0 2.3
YEJ160M2-2 15 29.4 2930 88.2 0.88 2.0 7.0 2.2
YEJ160L-2 18.5 35.5 2930 89.0 0.89 2.0 7.0 2.2
YEJ180M-2 22 42.2 2940 89.0 0.89 2.0 7.0 2.2
YEJ200L1-2 30 56.9 2950 90.0 0.89 2.0 7.0 2.2
YEJ200L2-2 37 69.8 2950 90.5 0.89 2.0 7.0 2.2
YEJ225M-2 45 84.0 2970 91.5 0.89 2.0 7.0 2.2
Synchronous speed1500r/min
YEJ801-4 0.55 1.5 1390 73.0 0.76 2.4 6.0 2.3
YEJ802-4 0.75 2.0 1390 74.5 0.76 2.3 6.0 2.3
YEJ90S-4 1.1 2.7 1400 78.0 0.78 2.3 6.5 2.3
YEJ90L-4 1.5 3.7 1400 79.0 0.79 2.3 6.5 2.3
YEJ100L1-4 2.2 5.0 1420 81.0 0.82 2.2 7.0 2.3
YEJ100L2-4 3 6.8 1420 82.5 0.81 2.2 7.0 2.3
YEJ112M-4 4 8.8 1440 84.5 0.82 2.2 7.0 2.3
YEJ132S-4 5.5 11.6 1440 85.5 0.84 2.2 7.0 2.3
YEJ132M-4 7.5 15.4 1440 87.0 0.85 2.2 7.0 2.3
YEJ160M-4 11 22.6 1460 88.0 0.84 2.2 7.0 2.3
YEJ160L-4 15 30.0 1460 88.5 0.85 2.2 7.0 2.2
YEJ180M-4 18.5 35.9 1470 91.0 0.86 2.0 7.0 2.2
YEJ180L1-4 22 42.5 1470 91.5 0.86 2.0 7.0 2.2
YEJ200L-4 30 56.8 1470 92.2 0.87 2.0 7.0 2.2
YEJ225S-4 37 70.4 1480 91.8 0.87 1.9 7.0 2.2
YEJ225M-4 45 84.2 1480 92.3 0.88 1.9 7.0 2.2
Synchronous speed1000r/min  
YEJ90S-6 0.75 2.3 910 72.5 0.70 2.0 5.5 2.2
YEJ90L-6 1.1 3.2 910 73.5 0.72 2.0 5.5 2.2
YEJ100L-6 1.5 4.0 940 77.5 0.74 2.0 5.5 2.2
YEJ112M-6 2.2 5.6 960 80.5 0.74 2.0 6.0 2.2
YEJ132S-6 3 7.2 960 83.0 0.76 2.0 6.0 2.2
YEJ132M1-6 4 9.4 960 84.0 0.77 2.0 6.5 2.2
YEJ132M2-6 5.5 12.6 960 85.3 0.78 2.0 6.5 2.0
YEJ160M-6 7.5 17.0 970 86.0 .0.78 2.0 6.5 2.0
YEJ160L-6 11 24.6 970 87.0 0.78 2.0 6.5 2.0
YEJ180L-6 15 31.4 970 89.5 0.81 1.8 6.5 2.0
YEJ200L1-6 18.5 37.7 980 89.8 0.83 1.8 6.5 2.0
YEJ200L2-6 22 44.6 980 90.2 0.86 1.8 6.5 2.0
YEJ225M-6 30 59.3 980 90.2 0.85 1.7 6.5 2.0
Synchronous speed750r/min
YEJ132S-8 2.2 5.8 710 80.5 0.71 2.0 5.5 2.0
YEJ132M-8 3 7.7 710 82.0 0.72 2.0 5.5 2.0
YEJ160M1-8 4 9.9 720 84.0 0.73 2.0 6.0 2.0
YEJ160M2-8 5.5 13.3 720 85.0 0.74 2.0 6.0 2.0
YEJ160L-8 7.5 17.7 720 86.0 0.75 2.0 5.5 2.0
YEJ180L-8 11 24.8 730 87.5 0.77 1.7 6.0 2.0
YEJ200L-8 15 34.1 730 88.0 0.76 1.8 6.0 2.0
YEJ225S-8 18.5 41.3 735 89.5 0.76 1.7 6.0 2.0
YEJ225M-8 22 47.6 735 90.0 0.78 1.8 6.0 2.0

Brake Technical Parameters

Frame  Armature maximum stroke (air gap) No-load braking time Brake torque Excitation voltage Brake excitation rate
YEJ80 1.0 0.20 7.5 99 50
YEJ90 1.0 0.20 1.5 99 60
YEJ100 1.0 0.20 30 99 80
YEJ112 1.0 0.25 40 170 110
YEJ132 1.2 0.25 75 170 130
YEJ160 1.2 0.35 150 170 150
YEJ180 1.2 0.35 200 170 150
YEJ200 1.5 0.45 300 170 200
YEJ225 1.5 0.45 450 170 200

OVERALL INSTALLATION DIMENSION:

Installation Structure Type

Common installation structure type, and the applicable frame size is shown in the table below 
 

Frame    Installation dimensions                             Dimensions
B3 B5 B35 V1 V3 V5 V6 B6 B7 B8 V15 V36 B14 B34 V18
63~112
132~160
180~280 10
315~355 10

Note: “√” indicates the type of structure that can be manufactured

Shape and installation dimensions

Frame number Poles                                     Installation dimensions       Dimensions
A B C D E F G H K M N P S T AB AC AD HD HF L
80 2.4 125 100 50 19 40 6 15.5 80 10 165 130 200 12 3.5 165 175 150 175 185 390
90S 2.4.6 140 100 56 24 50 8 20 90 10 165 130 200 12 3.5 180 195 160 195 195 420
90L 2.4.6.8 140 125 56 24 50 8 20 90 10 165 130 200 12 3.5 180 195 160 195 195 445
100L 2.4.6.8 160 140 63 28 60 8 24 100 12 215 180 250 15 4 205 215 180 245 245 480
112M 2.4.6.8 190 140 70 28 60 8 24 112 12 215 180 250 15 4 245 240 190 265 265 510
132S 2.4.6.8 216 140 89 38 80 10 33 132 12 265 230 300 15 4 280 275 210 315 315 585
132M 2.4.6.8 216 178 89 38 80 10 33 132 12 265 230 300 15 4 280 275 210 315 315 625
160M 2.4.6.8 254 210 108 42 110 12 37 160 15 300 250 350 19 5 330 335 265 385 385 720
160L 2.4.6.8 254 254 108 42 110 12 37 160 15 300 250 350 19 5 330 335 265 385 385 765
180M 2.4.6.8 279 241 121 48 110 14 42.5 180 15 300 250 350 19 5 355 380 285 400 490 825
180L 2.4.6.8 279 279 121 48 110 14 42.5 180 15

300

250 350 19 5 355 380 285 400 430 875
200L 2.4.6.8 318 305 133 55 110 16 49 200 19 350 300 400 19 5 395 420 315 475 480 900
225S 2.4.6.8 356 286 149 60 140 18 53 225 19 400 350 450 19 5 430 475 345 530 535 1000
225M 2 356 311 149 55 110 16 49 225 19 400 350 450 19 4 430 475 345 530 535 1000
4.6.8 60 140 18 53 1030

PRODUCTION PROCESSING:

PAINTING COLOR CODE:

ADVANTAGE:
Pre-sales service: 

•We are a sales team, with all technical support from engineer team.
•We value every inquiry sent to us, ensure quick competitive offer within 24 hours.
•We cooperate with customer to design and develop the new products. Provide all necessary document.

After-sales service:
•We respect your feed back after receive the motors.
•We provide 1years warranty after receipt of motors..
•We promise all spare parts available in lifetime use.
•We loge your complain within 24 hours.

Application: Industrial
Operating Speed: Variable Speed
Number of Stator: Single-Phase
Species: YEJ series brake motor
Rotor Structure: Squirrel-Cage
Casing Protection: Protection Type
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Customization:
Available

|

brake motor

How do brake motors handle variations in brake torque and response time?

Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here’s a detailed explanation of how brake motors handle variations in brake torque and response time:

  • Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
  • Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
  • Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
  • Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system’s overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
  • Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.

By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.

brake motor

How do brake motors contribute to the efficiency of conveyor systems and material handling?

Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here’s a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:

  • Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
  • Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
  • Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
  • Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
  • Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
  • Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
  • Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
  • Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.

By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.

brake motor

What is a brake motor and how does it operate?

A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:

A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.

The braking mechanism in a brake motor typically employs one of the following types of brakes:

  1. Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
  2. Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.

The operation of a brake motor involves the following steps:

  1. Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
  2. Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
  3. Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.

Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.

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editor by CX 2023-11-30