Tag Archives: torque motor

China wholesaler Low Noise 12rpm 329nm 48V 2000 Watt High Torque Planetary Gear DC Electric Motor with Brake vacuum pump

Product Description

Feature:

A. High power range from 75W to 15KW
B. Dia: 57mm-180mm
C. Easy for speed & direction adjustment
D. Rich stock and fast shipping time in 10 working days
E. Strong stability for driver/controller
F. Lifetime above continuous 10000 hours
G. IP65 protection rank is available for us
H. Above 90% enery efficiency motor is available
I. 3D file is available if customers needed
K.High-performance and stable matching driver and controller

Δ Kindly remind: As different customers may need different motor parameter for fitting your equipment. If below motor can’t fit your need, please kindly send inquiry to us with information for rated power or torque,rated speed, and rated voltage for our new size drawing making for you. CLICK HERE to contact me. Thanks a lot!

Dimensions (Unit: mm )
Mounting screws are included with gear head.

Gearbox Specification:

Gearbox Type

PLF90/PLE90

ZPLF90/ZPLE90

Deceleration stage

Length

153

176.5

199.5

187.5

222

245.5

Reduction ratio

Level 1: 3, 4, 5, 7, 10
Level 2: 16, 20, 25, 28, 35, 40, 70
Level 3: 64, 80, 100, 125, 140, 175, 200, 250

110mm 1000W BLDC motor with PLF90/PLE90 Planetary Gearbox

Other Motor Specification Form:
Δ Motor interface, Voltage, Speed can be customized.

For More Details Of Product Specifications,
Please Click here contact us for updated size drawing if you have other different parameter needed. Thanks

More Motor Flange Size

Δ More Motor Flange Size to choose, if you need other size. Welcome to contact us to custom.

BLDC Motor with Gearbox Range

Company Profile

DMKE motor was founded in China, HangZhou city,Xihu (West Lake) Dis. district, in 2009. After 12 years’ creativity and development, we became 1 of the leading high-tech companies in China in dc motor industry.

We specialize in high precision micro dc gear motors, brushless motors, brushless controllers, dc servo motors, dc servo controllers etc. And we produce brushless dc motor and controller with wide power range from 5 watt to 20 kilowatt; also dc servo motor power range from 50 watt to 10 kilowatt. They are widely used in automatic guided vehicle , robots, lifting equipment,cleaning machine, medical equipment, packing machinery, and many other industrial automatic equipments.

With a plant area of 4000 square meters, we have built our own supply chain with high quality control standard and passed ISO9001 certificate of quality system.

With more than 10 engineers for brushless dc motor and controllers’ research and development, we own strong independent design and development capability. Custom-made motors and controllers are widely accepted by us. At the same time, we have engineers who can speak fluent English. That makes we can supply intime after-sales support and guidance smoothly for our customers.

Our motors are exported worldwide, and over 80% motors are exported to Europe, the United States, Saudi Arabia, Australia, Korea etc. We are looking CHINAMFG to establishing long-term business relationship together with you for mutual business success.

FAQ

Q1: What kind motors you can provide?
A1: For now, we mainly provide permanent magnet brushless dc motor, dc gear motor, micro dc motor, planetary gear motor, dc servo motor, brush dc motors, with diameter range from 16 to 220mm,and power range from 5W to 20KW.

Q2: Is there a MOQ for your motors?
A2: No. we can accept 1 pcs for sample making for your testing,and the price for sample making will have 10% to 30% difference than bulk price based on different style.

Q3: Could you send me a price list?
A3: For all of our motors, they are customized based on different requirements like power, voltage, gear ratio, rated torque and shaft diameter etc. The price also varies according to different order qty. So it’s difficult for us to provide a price list.
If you can share your detailed specification and order qty, we’ll see what offer we can provide.

Q4: Are you motors reversible?
A4: Yes, nearly all dc and ac motor are reversible. We have technical people who can teach how to get the function by different wire connection.

Q5: Is it possible for you to develop new motors if we provide the tooling cost?
A5: Yes. Please kindly share the detailed requirements like performance, size, annual quantity, target price etc. Then we’ll make our evaluation to see if we can arrange or not.

Q6:How about your delivery time?
A6: For micro brush dc gear motor, the sample delivery time is 2-5 days, bulk delivery time is about 15-20 days, depends on the order qty.
For brushless dc motor, the sample deliver time is about 10-15 days; bulk time is 15-20 days.
Pleasecontact us for final reference.

Q7:What’s your warranty terms?
A6: One year

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Power Tools, Pump
Operating Speed:	Adjust Speed
Excitation Mode:	Compound
Function:	Control, Driving
Casing Protection:	Protection Type
Number of Poles:	8

Samples:	US$ 330/Piece 1 Piece(Min.Order) \|

Customization:	Available \|

brake motor

What safety precautions should be followed when working with brake motors?

Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here’s a detailed explanation of the safety precautions that should be followed when working with brake motors:

Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.

By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.

brake motor

What maintenance practices are essential for extending the lifespan of a brake motor?

Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:

Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.

By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor’s lifespan but also contributes to safe operation, energy efficiency, and overall reliability.

brake motor

What industries and applications commonly use brake motors?

Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:

1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.

2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.

3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.

4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.

5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.

6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.

7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.

8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.

9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.

These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.

China wholesaler Low Noise 12rpm 329nm 48V 2000 Watt High Torque Planetary Gear DC Electric Motor with Brake vacuum pump
editor by CX 2024-05-15

China manufacturer Unite 250W 24V DC Brushed High Torque 59mm Electric Wheelchair Mowing Motor Electromagnetic Brake Robot Caddy with Good quality

Product Description

Unite 250W 24V DC Brushed High Torque 59MM Electric WheelChair Mowing Motor Electromagnetic Brake Robot Caddy

1)Product Description:
1°size:Diameter 59mm
2°lifespan:5000 hours
3°gear material: plastic or brass
4°IP rate:IP54

2)Complete Specification:

3)Motor Drawing:

Shaft drawing:

4)Application:

welding machine, electrical household, CHINAMFG machinery, office intelligent equipment, hotel leisure, antomated machine and so on.

Motor Voltage: DC12V, 24V,42V,48V,90V,110V ,300V

Motor Rated Power:15W, 25W,30W,45W,65W, 95W,120W,150W,180W

Motor no-load Speed:15RPM, 30RPM,60RPM,80RM,120RPM,150RPM,180RPM,200RPM,220RPM.

5)Factory show:

Transfer way:

7)RFQ:

Q: Are you trading company or manufacturer ?

A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.

Q: What is your main product?

–DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier

Q: What if I don’t know which DC motor I need?

A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:

Q: How to delivery:

A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.

By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.

Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed:	Constant Speed
Excitation Mode:	Excited

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

brake motor

What safety precautions should be followed when working with brake motors?

Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.

brake motor

Can you provide examples of machinery or equipment that frequently use brake motors?

In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:

Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.

These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.

brake motor

What industries and applications commonly use brake motors?

China manufacturer Unite 250W 24V DC Brushed High Torque 59mm Electric Wheelchair Mowing Motor Electromagnetic Brake Robot Caddy with Good quality
editor by CX 2024-05-15

China best High Torque Electric Servo Motor 220V Outboard Boat with Brake vacuum pump adapter

Product Description

Product Parameters

Part Number	Units	60S0571L3XMQD-00	60S01330L3XMQD-00
Base Size	mm	60	60
Phase	/	3	3
Pole	/	10	10
Rated Voltage	V	220	220
Rated Power	W	200	400
Holding Torque	N.m	0.64	1.27
Rated Speed	RPM	3000	3000

Current	A	1.5	2.1
Maximum Speed	RPM	6500	5000
Peak Torque	N.m	2.23	3.81
Peak Current	A	5.5	6.5
BEMF	V/KRPM	27	39
Torque Constant	N.m/A	0.427	0.645
Rotor Inetia	x10-4kg·m²	0.28	0.56
Length	mm	71.8	88.8

Encoder Type	/	B: 2500
		F: 2500
		J: 17bit
		E: 23bit
Front axle length	mm	30	30
Front axle diameter	mm	14	14
Insulation class	/	F(155ºC)	F(155ºC)
Protection level	/	IP65	IP65

Weight

0.95

1.3

Application Area

Our Advantages

01 Quality Advantage 02 Cost Advantage 03 Delivery Advantage

The company introduced IATF16949 quality Application of SAP management system, Stepper motor 1 million pcs/month.
system to standardize the design and from raw materials to production process Brushless motor 80,000 pcs/ month.
manufacturing process, so that each link is strict control. Promote production automation, Servo motor 30,000 pcs/ month.
effectively controlled. improve process efficiency and reduce losses.

04 Technological Advantage 05 Service Advantage

Have the ability to accurately analyze and calculate the magnetic To provide customers with complete product solutions.
circuit and structure of the motor, so as to meet the design Active service, quick response.
requirements required by the product. Have a full set of product
testing and testing equipment. Implement project management and
product research.

Certifications

Company Profile

HangZhou 3X Motion Technologies Co., Ltd. was founded in 2002, specializing in the design and manufacture of various types of control motors, including: hybrid stepper motor, brush DC motor, brushless DC motor, AC servo motor, gearbox motor, driver, controller and other high-quality products. The products are suitable for robots, packing machinery, textile machinery, automatic doors, wheelchairs, medical instruments, printing machinery, intelligent logistics equipment, and other electromechanical integrated motion control products.

All products can be provided to the USA, Europe, Southeast Asia, and all over the world. The factory is located in HangZhou city, ZheJiang province, China. With a total of 300 employees and a plant area of 15,000 square meters, the company has an annual output of 10 million units of various types of motors and a sales volume of 320 million CNY.

Exhibition Information

FAQ

Q: What kind of motors can you provide?
A: At present, we mainly produce brushless DC motors, Servo motors, Hybrid stepping motors, and brushless conveyor roller etc.

Q: Can l get some samples?
A: It depends. If only a few samples for personal use or replacement, I am afraid it’ll be difficult for us to provide because all of our motors are custom made and no stock available if there are no further needs. If just sample testing before the official order and our MOQ, price and other terms are acceptable,we’d love to provide samples.

Q: Can you send me a price list?
A: For all of our motors, they are customized based on different requirements like lifetime, noise, voltage, and shaft etc. The price also varies according to annual quantity. So it’s really difficult for us to provide a price list. If you can share your detailed requirements and annual quantity, we’ll see what offer we can provide.

Q. What about wait times?
A: Samples take 7-10 days.

Q: How do you ship the goods? How long will it take to get there?
A: We usually ship by air. It usually takes 7-15 days to arrive. Please contact us if you need another mode of transportation before shipping.

Q: Can you provide OEM or ODM service?
A: Yes,OEM and ODM are both available, we have the professional R&D dept which can provide professional solutions for you.

Q: What’s the lead time for a regular order?
A: For orders, the standard lead time is 15-20 days and this time can be shorter or longer based on the different model, period and quantity.

Q: What are your payment terms?
A: T/T and other payment methods are available. Please contact us with the payment method you require before ordering. Payment terms: 30%-50% deposit, balance paid before delivery.

Q: Can my logo be printed on the product?
A. Yes. Please inform and authorize us officially before we produce, and confirm the design according to the sample.

Q: Can l visit your factory before we place an order?
A: Welcome to visit our factory, we are very pleased if we have the chance to know each other more.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed:	Adjust Speed
Excitation Mode:	Excited

Samples:	US$ 90/Piece 1 Piece(Min.Order) \| Order Sample

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

brake motor

What advancements in brake motor technology have improved energy efficiency?

Advancements in brake motor technology have led to significant improvements in energy efficiency, resulting in reduced power consumption and operational costs. These advancements encompass various aspects of brake motor design, construction, and control systems. Here’s a detailed explanation of the advancements in brake motor technology that have improved energy efficiency:

High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor’s speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor’s output to the load demand allows for precise control and significant energy savings.
Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.

These advancements in brake motor technology, including high-efficiency motor designs, efficient brake systems, regenerative braking, variable speed control, advanced control systems, and improved thermal management, have collectively contributed to improved energy efficiency. By reducing energy losses, optimizing braking mechanisms, and implementing intelligent control strategies, modern brake motors offer significant energy savings and contribute to a more sustainable and cost-effective operation of equipment.

brake motor

What factors should be considered when selecting the right brake motor for a task?

When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:

1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.

2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.

3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.

4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.

5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.

6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.

7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.

8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.

Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.

brake motor

What is a brake motor and how does it operate?

A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:

A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.

The braking mechanism in a brake motor typically employs one of the following types of brakes:

Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.

The operation of a brake motor involves the following steps:

Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.

Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.

China best High Torque Electric Servo Motor 220V Outboard Boat with Brake vacuum pump adapter
editor by CX 2024-05-09

China wholesaler Dzs3 2000 Large Torque Replace Bfk457 Including Brake Disc Demag Brake Motor with high quality

Product Description

Product Parameters

Size	200	300	450	600	850	2000	2500
Motor frame size	180	200	225	250	280	315	355
Rated torque(N.M)	200	300	450	600	850	2000	2500
Rated power 20ºC(W)	130	140	160	170	360	360	360
Connection time T1(ms)	252	303	359	385	435	495	495
Disconnection time T2(ms)	210	250	270	285	320	375	375
Normal clearance δ(mm)	0.6	0.8	0.8	0.8	1.0	1.2	1.2
Max.clearance δmax (mm)	1.2	1.5	1.5	1.6	1.8	1.8	1.8
Rated voltage DC(V)	170
Allowed speed n(rpm)	3000

Product Description

Specifications:
Braking torques: 200-2500Nm;
10 sizes, keep interchangeability with national standard motor size ;
Common voltages: 24,96,180,205VDC, other voltages on request;
Temperature class F (155°C), heat resistance of rotor up to 200ºC;
Compact design, modular design, easy disassembly and replacement;
Preset brake gap, adjustable air gap;
Single and double brake structures with a mute device can be selected.;
Hand release available as an option;
High quality spring material, long service life, reasonable design, never invalid;

Applications:

Lift, escalator
   Brake motors
Port machinery
Cranes
   Conveyors
Hoisting equipment
Metallurgical machinery
Material handling equipment
Light industrial packaging
   Controlled drives
   Automation technology
Textile and printing
Forklift truck
Wood working machines

Company Profile

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Application:	Double Beam Crane, Gantry Crane, Bridge Crane, Tower Crane, Single Grinder Crane, Lifting Platform, Small Crane, Hoist
Type:	Electric Hoist
Sling Type:	Chain

Customization:	Available \|

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

brake motor

Can brake motors be adapted for use in both indoor and outdoor environments?

Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here’s a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:

Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor’s shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor’s level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.

By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.

brake motor

How do brake motors contribute to the efficiency of conveyor systems and material handling?

Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here’s a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:

Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.

By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.

brake motor

What is a brake motor and how does it operate?

The braking mechanism in a brake motor typically employs one of the following types of brakes:

Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.

The operation of a brake motor involves the following steps:

Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.

China wholesaler Dzs3 2000 Large Torque Replace Bfk457 Including Brake Disc Demag Brake Motor with high quality
editor by CX 2024-05-07

China Good quality 40mm High Torque DC Servo Motor 48V 220V 2500rpm 50W 100W Brushless DC Motor vacuum pump for ac

Product Description

12v 24v 36v 48v 310v Electric DC Brushless Geared Servo Motor/ BLDC Motor with Encoder / Planetary Gearb OX / Brake
The specifications can be designed according to the customer’s requirements!

Application:

swimming pool, automotive, semiconductor, chemical & medical, industrial automation, power tool, medical instrument, measuring equipment, office automation, various OEM application.

Drawing of 40mm Brushless DC Servo Motor

Drawing of 80mm Brushless DC Servo Motor

Drawing of 110mm Brushless DC Servo Motor

40mm Brushless DC Servo Motor:

Motor Model	BS401-01615	BS401-03230	BS401-01603	BS401-03206
Number of Phase	3	3	3	3
Number of Poles	8	8	8	8
Rated Voltage(VAC/VDC)	48	48	220	220
Rated Speed(Rpm)	3	BS801-16033	BS801-23950
Number of Phases	3	3	3
Number of Poles	8	8	8
Rated Voltage(VDC/VAC)	48	220	220
Rated Speed(Rpm)	3	BS1101-20571	BS1101-40050	BS1101-60060
Number of Phases	3	3	3	3
Number of Poles	8	8	8	8
Rated Voltage(VDC/VAC)	48	220	220	220
Rated Speed(Rpm)	3000	3000	3000	3000
Rated Torque(N.m)	2	2	4	6
Rated Power(W)	600	600	1200	1800
Rated Current(A)	17	2.5	5	6
Peak Current(A)	51	7.5	15	18
Peak Torque(N.M)	6	6	12	18
Rotor Inertia(kg.cm²⁾	3.1	3.1	5.4	7.6
Torque Constant(N.m/A)	0.11	0.8	0.8	1.0
Torque Constant(V/krpm)	10	56	54	60
Line-Line Resistance(Ω)	0.6	3.6	1.09	0.81
Line-Line Inductance(mH)	0.4	8.32	3.3	2.59
Length(mm)	102	102	132	162
Weight(kg)	4.5	4.5	5.5	6.7
Encoder line number (ppr)	1000,2500

The above inforamtion is just for your information. We could customized the products as your requirements.

Company Profile

PROFESSIONAL MOTOR MANUFACTURER

Founded in 2006, I.CH is a professional Micro Metal Gear Motor factory over 16years. We have worked with over 50 countries’ customers arround world. We have over 20 patents in gearbox field.

We focus on the development of planetary gearbox and matched different type of motors, such as DC brush motor, Brushless DC Motor, Stepper Motor and Servo Motor. Custom Service for micro gear motor with encoder and dual shaft in special specification, The light weight with high torque and low speed is widely used in a variety of industrial, home application and hobby appliance.

16+

Experience

50+

Countrie’s Customers

20+

Patents

1000+

Factory Area

Certifications

Customer Visiting

Welcom to visit our factory

Factory Ability

Packaging & Shipping

-Pack by PE foam in cartons, crates and pallets;
-Shipping via sea, air, courier;
-Lead-time: 3-8 weeks.

Application:	Universal, Industrial, Household Appliances, Power Tools
Operating Speed:	Low Speed
Function:	Control, Driving
Casing Protection:	Protection Type
Number of Poles:	8
Structure and Working Principle:	Brushless

How do brake motors handle variations in brake torque and response time?

Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here’s a detailed explanation of how brake motors handle variations in brake torque and response time:

Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system’s overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.

By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.

brake motor

What maintenance practices are essential for extending the lifespan of a brake motor?

Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.

brake motor

What is a brake motor and how does it operate?

The braking mechanism in a brake motor typically employs one of the following types of brakes:

Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.

The operation of a brake motor involves the following steps:

Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.

China Good quality 40mm High Torque DC Servo Motor 48V 220V 2500rpm 50W 100W Brushless DC Motor vacuum pump for ac
editor by CX 2024-05-06

China Best Sales 45mm High Torque Brush DC Worm Gear Motor with Electric Brake vacuum pump adapter

Product Description

This 45mm diameter motor according to the worm gear reducer box, small and lightweight, large load torque, low noise, long service life, can be used for automatic table and chair lifting, automatic curtains, and other lifting functions of the device.

Model	Voltage Unit: VDC	No load speed Unit: rpm	Noload current Unit: mA	Stall torque Unit: kg.cm	Gear ratio
D45-40	12V	150 rpm	60mA	6.4 kg.cm	40:1
D45-65	12V	90 rpm	60mA	10 kg.cm	65:1
D45-150	12V	40 rpm	60mA	24 kg.cm	150:1
D45-200	12V	30 rpm	60mA	25 kg.cm	200:1
D45-260	12V	23 rpm	60mA	25 kg.cm	260:1
D45-340	12V	18 rpm	60mA	25kg.cm	340:1
D45-600	12V	10 rpm	60mA	25 kg.cm	600:1
D45-1000	12V	6 rpm	60mA	25kg.cm	1000:1

Detailed Photos

Product Parameters

Certifications

Packaging & Shipping

Installation Instructions

Company Profile

Our business has a situation here – all of our customers are brand. They are famous and well accepted by local customer. They commit to their consumer value. They are loved by people and never fail their expectation. Although they could be all different, they have 1 thing in common – they work with us.

Over 16 years of experience working with brand, we know exactly what is important to you and consumer in the all kinds of industry.

HangZhou XIHU (WEST LAKE) DIS. MOTOR Co., Ltd located in the HangZhou city. It is a specialized factory that produces AC DC motor applying to various kinds of devices as kitchen appliance, air flow products, air condition, water heater, water & induction pumps, power tools, robots, 3D printer,Medical products, smart wear, electrical toys as well as household appliance.

In line with the management idea “humanist, the good faith is supreme” and the quality consciousness “strives for perfection”, we have gathered a team of specialists in engineering, manufacturing, quality control, production management and technology development.

From our powerful DC brushed and brushless motor, our fully experienced engineer and extensive application expertise make us as a valued partner for the project development and production with customer-specific motion solutions.

Our company manufactures, develops, designs and markets trendy electronic products which are sold successfully in more than 20 countries worldwide. We offer customers a complete and professional solution, including: Superior customer serviceReliable and high-quality productInnovative design, up-to-date with the latest trendA wide product rangeSuper-competitive prices, due to our efficient business structure and partners support. Convenient ordering quantityWe are in full compliance with EU & America restrictions and regulations: CE standards, RoHS, child safety, environment safety and social responsibility.

Our company comprehensively promotes ISO9001: 2001 management systems, we are supplying our motors to many famous CHINAMFG companies of top brand with different applications in Europe, America, Middle East, East Asia, South America market.

Product development and validation

Customer photo

FAQ

Q1. What about the payment way?
A1. By TT at sight or trade assurance. 30% down payment should be paid after contract is valid, 70% balance should be paid before shipment.

Q2. How long is the guarantee?
A2. We offer you high quality motors with 12 months guarantee and reply you as soon as possible within 5 hours.

Q3. If the motor some parts is broken 1 day, how can we get help from you?
A3. We will send you spare parts free of charge If they are in warranty, not including easy-broken parts. For easy-broken parts, we will only charge a cost fee.

Q4.How does your factory do regarding quality control?
A4.We have CE certificate and we have a special QC department in charge of products’ quality. If you also need other certificates, we also can help to apply.

Q5. What is your packaging?
A5. Our conventional packaging is: After doing the anti-rust treatment, wrap the plastic film around the machine and then fix the motor on the wooden bracket.

Q6. How can we check the motor before delivery?
A6. We can provide online checking when testing the motor on site. We will take and prepare detailed testing videos for your checking before the delivery. We accept third-party testing. Except above points,we will provide detailed testing report.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Household Appliances, Car, Power Tools, DC Worm Gear Motor
Operating Speed:	Low Speed
Excitation Mode:	Excited
Function:	Driving
Casing Protection:	Open Type
Number of Poles:	2

Customization:	Available \|

brake motor

Can brake motors be adapted for use in both indoor and outdoor environments?

Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor’s shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor’s level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.

brake motor

How does a brake motor enhance safety in industrial and manufacturing settings?

In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:

1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.

2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.

3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.

4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.

5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.

6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.

7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.

8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.

By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.

brake motor

How do brake motors ensure controlled and rapid stopping of rotating equipment?

Brake motors are designed to ensure controlled and rapid stopping of rotating equipment by employing specific braking mechanisms. These mechanisms are integrated into the motor to provide efficient and precise stopping capabilities. Here’s a detailed explanation of how brake motors achieve controlled and rapid stopping:

1. Electromagnetic Brakes: Many brake motors utilize electromagnetic brakes as the primary braking mechanism. These brakes consist of an electromagnetic coil and a brake disc or plate. When the power to the motor is cut off or the motor is de-energized, the electromagnetic coil generates a magnetic field that attracts the brake disc or plate, creating friction and halting the rotation of the motor shaft. The strength of the magnetic field and the design of the brake determine the stopping torque and speed, allowing for controlled and rapid stopping of the rotating equipment.

2. Spring-Loaded Brakes: Some brake motors employ spring-loaded brakes. These brakes consist of a spring that applies pressure on the brake disc or plate to create friction and stop the rotation. When the power is cut off or the motor is de-energized, the spring is released, pressing the brake disc against a stationary surface and generating braking force. The spring-loaded mechanism ensures quick engagement of the brake, resulting in rapid stopping of the rotating equipment.

3. Dynamic Braking: Dynamic braking is another technique used in brake motors to achieve controlled stopping. It involves converting the kinetic energy of the rotating equipment into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. When the power is cut off or the motor is de-energized, the motor acts as a generator, and the electrical energy generated by the rotating equipment is converted into heat through the braking system. This dissipation of energy slows down and stops the rotation of the equipment in a controlled manner.

4. Control Systems: Brake motors are often integrated with control systems that enable precise control over the braking process. These control systems allow for adjustable braking torque, response time, and braking profiles, depending on the specific requirements of the application. By adjusting these parameters, operators can achieve the desired level of control and stopping performance, ensuring both safety and operational efficiency.

5. Coordinated Motor and Brake Design: Brake motors are designed with careful consideration of the motor and brake compatibility. The motor’s characteristics, such as torque, speed, and power rating, are matched with the braking system’s capabilities to ensure optimal performance. This coordinated design ensures that the brake can effectively stop the motor within the desired time frame and with the necessary braking force, achieving controlled and rapid stopping of the rotating equipment.

Overall, brake motors employ electromagnetic brakes, spring-loaded brakes, dynamic braking, and control systems to achieve controlled and rapid stopping of rotating equipment. These braking mechanisms, combined with coordinated motor and brake design, enable precise control over the stopping process, ensuring the safety of operators, protecting equipment from damage, and maintaining operational efficiency.

China Best Sales 45mm High Torque Brush DC Worm Gear Motor with Electric Brake vacuum pump adapter
editor by CX 2024-04-26

China OEM High Quality High Torque 80mm 24V 200W BLDC Motor with 24V Brake Agv Servo Motor for Agv Robot with high quality

Product Description

24V 200W 80mm BLDC Servo Motor

Product Features
Protection grade:IP65, insulation grade:F
Winding overhang structure optimization, to minimize the copper loss and iron loss minimization, small volume, light weight, low temperature rise, high efficiency
Super high coercivity, the maximum magnetic energy product NdFe35 permanent magnetic materials, strong resistance to demagnetization, motor performance is stable.
Low noise, low vibration, low moment of inertia.
High torque, fast dynamic response, wide speed range, strong overload capacity (four times)
*High Torque to inertia ratio&up to 25000Nm/kgm²
*Fast dynamic response *time constant <20ms
*Wide speed adjusting&feedback up to 1000:1
*Steady speed precision up to 0.5%
*High overload,2Mn/30s,3.5N.m/10s
*Small volume and light
*Silent,the lowest noise is only 45dB(A)
*Protected with IP65,Class F insulation
Industry class
1.The altitude should be over 1000 CHINAMFG above sea level
2.Environment temperature:+5ºC~+40ºC
3.The month average tallest relative humidity is 90%,at the same the month average lowest temperature is less than 25

Model	KY80AS5712-15
VOLT	24VDC
POWER	200W
SPEED	1500RPM
TORQUE	1.27N.M
ENCODER	2500PPR
APPLICATION	AGV ROBOT,FIRE ROBOT,ELECTRIC VEHICLE

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application:	Universal, Industrial, Car, Electric Vehicle
Operating Speed:	Adjust Speed
Excitation Mode:	Excited
Function:	Control, Driving
Casing Protection:	Protection Type
Number of Poles:	10

Customization:	Available \|

brake motor

What advancements in brake motor technology have improved energy efficiency?

High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor’s speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor’s output to the load demand allows for precise control and significant energy savings.
Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.

brake motor

What maintenance practices are essential for extending the lifespan of a brake motor?

Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.

brake motor

Can you explain the primary purpose of a brake motor in machinery?

The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here’s a detailed explanation of the primary purpose of a brake motor in machinery:

1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.

2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.

3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.

4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.

Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.

China OEM High Quality High Torque 80mm 24V 200W BLDC Motor with 24V Brake Agv Servo Motor for Agv Robot with high quality
editor by CX 2024-04-24

China OEM CHINAMFG MCR05 Hydraulic Wheel Motor Low Speed High Torque with Brake, Dual Speed Control vacuum pump adapter

Product Description

Product Description

1. Product Features:

MCR05 Hydraulic Wheel Motor:

1) Incurve radial piston type.
2) Designed in control modules, combine freely.
3) High efficiency, High pressure, low noise.
4) Radial piston, Low speed, High torque.

2. Applications:

Mining Machinery: Coal Winning Machine, Road Header, Heavy Duty Handling Car, Coal Mine Drill.

Engineering Machinery: Skid Steer Loader, Break Machine.

Technical specification

Type	MCR05-380	MCR05-470	MCR05-520	MCR05-565	MCR05-680	MCR05-750
Displacement(ml/r)	380	470	520	565	680	750
Continuous output power(kw)	29	29	29	29	35	35
Differential pressure 10Mpa torque(Nm)	604	748	827	899	1082	1194
Rated torque(Nm)	1419	1756	1942	2111	2540	2802
Pressure rating(Mpa)	25	25	25	25	25	25
Max. pressure(Mpa)	40	40	40	40	40	40
Max. speed(rpm)	220	220	220	220	220	170

Certification:	ISO9001
Excitation Mode:	Excited
Power Rating:	Other

Customization:	Available \|

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

brake motor

What safety precautions should be followed when working with brake motors?

Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.

brake motor

How do manufacturers ensure the quality and reliability of brake motors?

Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:

Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.

By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.

brake motor

What industries and applications commonly use brake motors?

China OEM CHINAMFG MCR05 Hydraulic Wheel Motor Low Speed High Torque with Brake, Dual Speed Control vacuum pump adapter
editor by CX 2023-11-18

China Hot selling 57bl High Torque 12V 24V 36V 48V 60V Electrical Brushless DC Motor 30W 50W 75W 100W 200W 250W BLDC Geared Motor with Controller Brake Encoder Integrated with Great quality

Product Description

Below are only some typical models.

For more information or a customed motor, Pls contact us.

Option for :
customized shaft, performance, voltage, mounting, lead wires..
Option for:
Electric Brake, Planetary Gearbox, Worm Gearbox, Optical Encoder Integrated

Size 57mm brushless dc motors

Rated Voltage : 24 Volt
Option for 12v 24v 36v 48v 60v

Bearing	High quality ball bearing
Poles	4-poles 8-poles
Protection class	IP40 IP54 option
Insulation class	class: F

Standard Version

High Torque Version

57mm Brushless DC Motor with Planetary Gear Box

ABOVE MODELS ARE ONLY TYPICAL MODELS

WE MAKE CUSTOMED VOLTAGE, WINDING, SHAFT, MOUNTING,

AND MOTOR ADDERS FOR ENCODER, GEARBOX, BRAKE…ETC

CONTROLLER INTEGRATED

PLANET VERSION, CONTROLLER BRAKE ENCODER INTEGRATED

Application:	Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed:	Adjust Speed
Excitation Mode:	Shunt
Function:	Control, Driving
Casing Protection:	Closed Type
Number of Poles:	8

Customization:	Available \|

brake motor

How do brake motors impact the overall productivity of manufacturing processes?

Brake motors have a significant impact on the overall productivity of manufacturing processes by enhancing operational efficiency, improving safety, and enabling precise control over motion. They play a crucial role in ensuring smooth and controlled movement, which is vital for the seamless operation of machinery and equipment. Here’s a detailed explanation of how brake motors impact the overall productivity of manufacturing processes:

Precise Control and Positioning: Brake motors enable precise control over the speed, acceleration, and deceleration of machinery and equipment. This precise control allows for accurate positioning, alignment, and synchronization of various components, resulting in improved product quality and reduced errors. The ability to precisely control the motion enhances the overall productivity of manufacturing processes by minimizing waste, rework, and downtime.
Quick Deceleration and Stopping: Brake motors provide fast and controlled deceleration and stopping capabilities. This is particularly important in manufacturing processes that require frequent changes in speed or direction. The ability to rapidly decelerate and stop equipment allows for efficient handling of workpieces, quick tool changes, and seamless transitions between manufacturing steps. It reduces cycle times and improves overall productivity by minimizing unnecessary delays and optimizing throughput.
Improved Safety: Brake motors enhance safety in manufacturing processes by providing reliable braking functionality. They help prevent coasting or unintended movement of equipment when power is cut off or during emergency situations. The braking capability of brake motors contributes to the safe operation of machinery, protects personnel, and prevents damage to equipment or workpieces. By ensuring a safe working environment, brake motors help maintain uninterrupted production and minimize the risk of accidents or injuries.
Enhanced Equipment Performance: The integration of brake motors into manufacturing equipment improves overall performance. Brake motors work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to optimize motor operation. This integration allows for efficient power utilization, reduced energy consumption, and improved responsiveness. By maximizing equipment performance, brake motors contribute to higher productivity, lower operational costs, and increased output.
Reduced Downtime and Maintenance: Brake motors are designed for durability and reliability, reducing the need for frequent maintenance and minimizing downtime. The robust construction and high-quality components of brake motors ensure long service life and consistent performance. This reliability translates into fewer unplanned shutdowns, reduced maintenance requirements, and improved overall equipment availability. By minimizing downtime and maintenance-related interruptions, brake motors contribute to increased productivity and manufacturing efficiency.
Flexibility and Adaptability: Brake motors offer flexibility and adaptability in manufacturing processes. They can be integrated into various types of machinery and equipment, spanning different industries and applications. Brake motors can be customized to meet specific requirements, such as adjusting brake torque or incorporating specific control algorithms. This adaptability allows manufacturers to optimize their processes, accommodate changing production needs, and increase overall productivity.

In summary, brake motors impact the overall productivity of manufacturing processes by providing precise control and positioning, enabling quick deceleration and stopping, improving safety, enhancing equipment performance, reducing downtime and maintenance, and offering flexibility and adaptability. Their role in ensuring smooth and controlled movement, combined with their reliable braking functionality, contributes to efficient and seamless manufacturing operations, ultimately leading to increased productivity, improved product quality, and cost savings.

brake motor

Can you provide examples of machinery or equipment that frequently use brake motors?

Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.

brake motor

What are the key components of a typical brake motor system?

A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:

1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.

2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.

3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.

4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.

5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.

6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.

7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.

8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.

These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.

China Hot selling 57bl High Torque 12V 24V 36V 48V 60V Electrical Brushless DC Motor 30W 50W 75W 100W 200W 250W BLDC Geared Motor with Controller Brake Encoder Integrated with Great quality
editor by CX 2023-10-20

China factory 12V DC Planetary Gear Motor 45mm 200rpm High Torque car motor

Product Description

12v dc planetary gear motor 45mm 2

Application: Universal, Industrial, Household Appliances, Car, Power Tools

Operating Speed: Constant Speed

Casing Protection: Closed Type

Structure and Working Principle: Brush

Certification: ISO/Ts16949/Ce/Rhos

Brand: Custom

Customization:

Available

|

Customized Request

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

editor by CX 2023-06-13

This entry was posted in Product Catalog and tagged 12v dc gear motor, 12v dc gear motor high torque, 12v dc motor, 12v dc motor gear, 12v gear motor, 12v gear motor high torque, 12v high torque motor, 12v motor, 12v planetary gear motor, 200rpm, car gear, car motor, china dc motor, china motor, china motor dc, dc 12v motor, dc 12v motor gear, dc gear, dc gear motor, dc gear motor 12v, dc motor, dc motor 12v, dc motor gear, dc motor high torque, dc planetary gear motor, gear, gear car, gear motor, gear motor 12v, gear motor torque, high gear, high torque 12v dc motor, high torque 12v gear, high torque dc gear motor, high torque dc motor, high torque dc motor 12v, high torque gear motor, high torque motor, motor, motor 12v, motor car, motor dc, motor gear dc, motor motor, planetary dc motor, planetary gear, planetary gear motor, planetary gear motor 12v, planetary motor, torque motor on June 13, 2023 by ep.

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