Product Description
Frame Size: | 63-355 | ||
Rated Voltage: | 220/440V, 220/380V, 380/660V, 415V or request | ||
Rated Frequency: | 50HZ,60HZ | ||
Rated Power: | 0.75~355kW | ||
Insulation Class: | F | ||
Altitude: | ≤1000m | ||
Relative Humidity: | ≤90% | ||
Protection Class: | IP55 | ||
Cooling Method: | IC411 | ||
Ambient Temperature: | -15°-+40°C | ||
Duty: | S1 | ||
Mounting: | B3,B5,B35,V1 | ||
Altitude | not exceeding 1000m | ||
Ambient temperature | varies with seasons,but no more than 40 °C | ||
Place of origin | ZHangZhoug, China(mainland) |
Type | Amps | Watts(HP) | rmp | Eff.% | Cos.fi | Tsn/In | Isn/In | Tmax/Tn |
YE3-80M1-2 | 1.7 | 1.1 | 2880 | 80.7 | 0.82 | 2.3 | 7 | 2.3 |
YE3-80M2-2 | 2.4 | 1.5 | 2880 | 82.7 | 0.83 | 2.2 | 7.3 | 2.3 |
YE3-90S-2 | 3.2 | 2 | 2895 | 84.2 | 0.84 | 2.2 | 7.6 | 2.3 |
YE3-90L-2 | 4.6 | 3 | 2895 | 85.9 | 0.85 | 2.2 | 7.6 | 2.3 |
YE3-100L-2 | 6 | 4 | 2995 | 87.1 | 0.87 | 2.2 | 7.8 | 2.3 |
YE3-112M-2 | 7.8 | 5.5 | 2905 | 88.1 | 0.88 | 2.2 | 8.3 | 2.3 |
YE3-132S1-2 | 10.6 | 7.5 | 2930 | 89.2 | 0.88 | 2 | 8.3 | 2.3 |
YE3-132S2-2 | 14.4 | 10 | 2930 | 90.1 | 0.88 | 2 | 7.9 | 2.3 |
YE3-160M1-2 | 20.6 | 15 | 2945 | 91.2 | 0.89 | 2 | 8.1 | 2.3 |
YE3-160M2-2 | 27.9 | 20 | 2945 | 91.9 | 0.89 | 2 | 8.1 | 2.3 |
YE3-160L-2 | 34.2 | 25 | 2945 | 92.4 | 0.89 | 2 | 8.2 | 2.3 |
YE3-180M-2 | 40.5 | 30 | 2960 | 92.7 | 0.89 | 2 | 8.2 | 2.3 |
YE3-200L1-2 | 54.9 | 40 | 2955 | 93.3 | 0.89 | 2 | 7.6 | 2.3 |
YE3-200L2-2 | 67.4 | 50 | 2955 | 93.7 | 0.89 | 2 | 7.6 | 2.3 |
YE3-225M-2 | 80.8 | 60 | 2965 | 94 | 0.9 | 2 | 7.7 | 2.3 |
YE3-250M-2 | 98.5 | 75 | 2970 | 94.3 | 0.9 | 2 | 7.7 | 2.3 |
YE3-280S-2 | 133.7 | 100 | 2975 | 94.7 | 0.8 | 1.8 | 7.1 | 2.3 |
YE3-280M-2 | 159.9 | 120 | 2975 | 95 | 0.9 | 1.8 | 7.1 | 2.3 |
HangZhou Long ran Motor Manufacturing Co., Ltd. specializes in producing all kinds of AC motors. The main products are Y series three-phase asynchronous motors, Y2 series three-phase asynchronous motors, YL series double-value capacitor motors, YC series capacitor starting motors, YY series capacitor running motors, JY series motors and YS series low-power motors. JY,JW, JZ series, YEJ electromagnetic braking series, YVP frequency conversion speed regulation series, CHINAMFG electromagnetic speed regulation series, etc. The company has strong technical force, and has hired many senior engineers and a group of high-quality technicians. Modern equipment, high-tech management and advanced testing ability are the guarantee of product quality. Excellent quality, first-class technology, extraordinary service and honest management are the foundation of Zhuo Fan Electric. Adhering to the tenet of “development by science and technology, survival by quality”, being meticulous and striving for perfection has always been our faithful commitment to serve our customers, adhering to the business philosophy of “customer first, forge ahead” and adhering to the principle of “customer first” to provide our customers with quality services. Products sell well all over the country and are exported to Europe, the Middle East and Southeast Asia. People from all walks of life are welcome to come and write to discuss business.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial, Universal, Household Appliances, Power Tools, Car |
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Operating Speed: | Constant Speed |
Number of Stator: | Three-Phase |
Species: | Yej |
Rotor Structure: | Winding Type |
Casing Protection: | Closed Type |
Samples: |
US$ 56/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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What advancements in brake motor technology have improved energy efficiency?
Advancements in brake motor technology have led to significant improvements in energy efficiency, resulting in reduced power consumption and operational costs. These advancements encompass various aspects of brake motor design, construction, and control systems. Here’s a detailed explanation of the advancements in brake motor technology that have improved energy efficiency:
- High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
- Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
- Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
- Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor’s speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor’s output to the load demand allows for precise control and significant energy savings.
- Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
- Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.
These advancements in brake motor technology, including high-efficiency motor designs, efficient brake systems, regenerative braking, variable speed control, advanced control systems, and improved thermal management, have collectively contributed to improved energy efficiency. By reducing energy losses, optimizing braking mechanisms, and implementing intelligent control strategies, modern brake motors offer significant energy savings and contribute to a more sustainable and cost-effective operation of equipment.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
- Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
- Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
- Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
- Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
- Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
- Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
- Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
- Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
- Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
- Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
editor by CX 2024-05-17
China Good quality Yej2 Series 380V 50Hz Electromagnetic Brake Three Phase Asynchronous Induction AC Motor with Hot selling
Product Description
YEJ2 series 380V 50HZ electromagnetic brake 3 phase asynchronous induction ac motor
Applications Widely used for driving machine tools, printing machinery, forging press, transport machinery, packing machinery, food machinery, construction machinery, and woodworking machinery where quick stop, accurate braking, reciprocated operation are demanded.
Rated Voltage: | 220/440V, 220/380V, 380/660V, 415V or request | ||
Frame sizes | 80 to 225 | ||
Rated Frequency: | 50HZ,60HZ | ||
Rated Power: | 0.18 to 200kW | ||
Efficiency levels | IE1, IE2, IE3 | ||
Insulation Class: | F | ||
Altitude: | ≤1000m | ||
Features: | Electromagnetic brake, fast braking, energy saving, simple structure, exact position. | ||
Protection Class: | IP55 | ||
Cooling Method: | IC411 – TEFC | ||
Braking mode: | Power failure brake | ||
Duty: | S1 | ||
Mounting: | B3,B5,B35,V1 |
2 Pole Specifications | ||||||||||||
MODEL | KW | HP | RPM | HZ | Amps @ 380V | Frame | Insulation Class | Efficient % | Power factor Cos | Tst/TN | Ist/IN | Tmax/TN |
YEJ2-801-2 | 0.75 | 1.00 | 2825 | 50 | 1.8 | 80M1 | F | 75 | 0.84 | 2.2 | 6.5 | 2.3 |
YEJ2-802-2 | 1.1 | 1.5 | 2825 | 50 | 2.5 | 80M2 | F | 77 | 0.86 | 2.2 | 7 | 2.3 |
YEJ2-90S-2 | 1.5 | 2.0 | 2840 | 50 | 3.4 | 90S | F | 78.5 | 0.85 | 2.2 | 7 | 2.3 |
YEJ2-90L-2 | 2.2 | 3.0 | 2840 | 50 | 4.8 | 90L | F | 81 | 0.86 | 2.2 | 7 | 2.3 |
YEJ2-100L-2 | 3.0 | 4.0 | 2880 | 50 | 6.4 | 100L | F | 82.6 | 0.87 | 2.2 | 7 | 2.3 |
YEJ2-112M-2 | 4.0 | 5.5 | 2890 | 50 | 8.2 | 112M | F | 84.2 | 0.88 | 2.2 | 7 | 2.3 |
YEJ2-132S1-2 | 5.5 | 7.5 | 2900 | 50 | 11.1 | 132S1 | F | 85.7 | 0.88 | 2 | 7 | 2.3 |
YEJ2-132S2-2 | 7.5 | 10 | 2900 | 50 | 15.0 | 132S2 | F | 87 | 0.88 | 2 | 7 | 2.3 |
YEJ2-160M1-2 | 11 | 15 | 2930 | 50 | 21.8 | 160M1 | F | 88.4 | 0.88 | 2 | 7 | 2.2 |
YEJ2-160M2-2 | 15 | 20 | 2930 | 50 | 29.4 | 160M2 | F | 89.4 | 0.88 | 2 | 7 | 2.2 |
YEJ2-160L-2 | 18.5 | 25 | 2930 | 50 | 35.5 | 160L | F | 90 | 0.89 | 2 | 7 | 2.2 |
YEJ2-180M-2 | 22 | 30 | 2940 | 50 | 42.2 | 180M | F | 90.5 | 0.89 | 2 | 7 | 2.2 |
YEJ2-200L1-2 | 30 | 40 | 2950 | 50 | 56.9 | 200L1 | F | 91.4 | 0.89 | 2 | 7 | 2.2 |
YEJ2-200L2-2 | 37 | 50 | 2950 | 50 | 69.8 | 200L2 | F | 92 | 0.89 | 2 | 7 | 2.2 |
YEJ2-225M-2 | 45 | 60 | 2970 | 50 | 84.0 | 225M | F | 92.5 | 0.89 | 2 | 7 | 2.2 |
4 Pole Specifications | ||||||||||||
MODEL | KW | HP | RPM | HZ | Amps @ 380V | Frame | Insulation Class | Efficient % | Power factor Cos | Tst/TN | Ist/IN | Tmax/TN |
YEJ2-801-4 | 0.55 | 0.75 | 1390 | 50 | 1.5 | 80M1 | F | 73 | 0.76 | 2.4 | 6 | 2.3 |
YEJ2-802-4 | 0.75 | 1 | 1390 | 50 | 2 | 80M2 | F | 74.5 | 0.76 | 2.3 | 6 | 2.3 |
YEJ2-90S-4 | 1.1 | 1.5 | 1400 | 50 | 2.7 | 90S | F | 78 | 0.78 | 2.3 | 6.5 | 2.3 |
YEJ2-90L-4 | 1.5 | 2.0 | 1400 | 50 | 3.7 | 90L | F | 79 | 0.79 | 2.3 | 6.5 | 2.3 |
YEJ2-100L1-4 | 2.2 | 3.0 | 1420 | 50 | 5 | 100L1 | F | 81 | 0.82 | 2.2 | 7 | 2.3 |
YEJ2-100L2-4 | 3.0 | 4 | 1420 | 50 | 6.8 | 100L2 | F | 82.5 | 0.81 | 2.2 | 7 | 2.3 |
YEJ2-112M-4 | 4 | 5.5 | 1440 | 50 | 8.8 | 112M | F | 84.5 | 0.82 | 2.2 | 7 | 2.3 |
YEJ2-132S-4 | 5.5 | 7.5 | 1440 | 50 | 11.6 | 132S1 | F | 85.5 | 0.84 | 2.2 | 7 | 2.3 |
YEJ2-132M-4 | 7.5 | 10 | 1440 | 50 | 15.4 | 132M | F | 87 | 0.85 | 2.2 | 7 | 2.3 |
YEJ2-160M-4 | 11 | 15 | 1460 | 50 | 22.6 | 160M | F | 88 | 0.84 | 2.2 | 7 | 2.3 |
YEJ2-160L-4 | 15 | 20 | 1460 | 50 | 30 | 160L | F | 88.5 | 0.85 | 2.2 | 7 | 2.2 |
YEJ2-180M-4 | 18.5 | 25 | 1470 | 50 | 35.9 | 180M | F | 91 | 0.86 | 2.2 | 7 | 2.2 |
YEJ2-180L-4 | 22 | 30 | 1470 | 50 | 42.5 | 180L | F | 91.5 | 0.86 | 2.2 | 7 | 2.2 |
YEJ2-200L-4 | 30 | 40 | 1470 | 50 | 56.8 | 200L | F | 92.2 | 0.87 | 2.2 | 7 | 2.2 |
YEJ2-225S-4 | 37 | 50 | 1480 | 50 | 70.4 | 225S | F | 91.8 | 0.87 | 1.9 | 7 | 2.2 |
YEJ2-225M-4 | 45 | 60 | 1480 | 50 | 84.2 | 225M | F | 92.3 | 0.88 | 1.9 | 7 | 2.2 |
6 Pole Specifications | ||||||||||||
MODEL | KW | HP | RPM | HZ | Amps @ 380V | Frame | Insulation Class | Efficient % | Power factor Cos | Tst/TN | Ist/IN | Tmax/TN |
YEJ2-90S-6 | 0.75 | 1.0 | 910 | 50 | 2.3 | 90S | F | 72.5 | 0.7 | 2 | 5.5 | 2.2 |
YEJ2-90L-6 | 1.1 | 1.5 | 910 | 50 | 3.2 | 90L | F | 73.5 | 0.72 | 2 | 5.5 | 2.2 |
YEJ2-100L-6 | 1.5 | 2.0 | 940 | 50 | 4 | 100L | F | 77.5 | 0.74 | 2 | 6 | 2.2 |
YEJ2-112M-6 | 2.2 | 3 | 960 | 50 | 5.6 | 112M | F | 80.5 | 0.74 | 2 | 6 | 2.2 |
YEJ2-132S-6 | 3 | 4 | 960 | 50 | 7.2 | 132S | F | 83 | 0.76 | 2 | 6.5 | 2.2 |
YEJ2-132M1-6 | 4 | 5.5 | 960 | 50 | 9.4 | 132M1 | F | 84 | 0.77 | 2 | 6.5 | 2.2 |
YEJ2-132M2-6 | 5.5 | 7.5 | 960 | 50 | 12.6 | 132M2 | F | 85.3 | 0.78 | 2 | 6.5 | 2 |
YEJ2-160M-6 | 7.5 | 10 | 970 | 50 | 17 | 160M | F | 86 | 0.78 | 2 | 6.5 | 2 |
YEJ2-160L-6 | 11 | 15 | 970 | 50 | 24.6 | 160L | F | 87 | 0.78 | 2 | 6.5 | 2 |
YEJ2-180L-6 | 15 | 20 | 970 | 50 | 31.4 | 180M | F | 89.5 | 0.81 | 6.5 | 6.5 | 2 |
YEJ2-200L1-6 | 18.5 | 25 | 980 | 50 | 37.7 | 200L1 | F | 89.8 | 0.83 | 6.5 | 6.5 | 2 |
YEJ2-200L2-6 | 22 | 30 | 980 | 50 | 44.6 | 200L2 | F | 90.2 | 0.83 | 6.5 | 6.5 | 2 |
YEJ2-225M-6 | 30 | 40 | 980 | 50 | 59.3 | 225M | F | 90.2 | 0.85 | 6.5 | 6.5 | 2 |
8 Pole Specifications | ||||||||||||
MODEL | KW | HP | RPM | HZ | Amps @ 380V | Frame | Insulation Class | Efficient % | Power factor Cos | Tst/TN | Ist/IN | Tmax/TN |
YEJ2-132S-8 | 2.2 | 5.8 | 710 | 50 | 5.8 | 132S | F | 80.5 | 0.71 | 2 | 5.5 | 2 |
YEJ2-132M-8 | 3 | 7.7 | 710 | 50 | 7.7 | 132M | F | 82 | 0.72 | 2 | 5.5 | 2 |
YEJ2-160M1-8 | 4 | 9.9 | 720 | 50 | 9.9 | 160M1 | F | 84 | 0.73 | 2 | 6 | 2 |
YEJ2-160M2-8 | 5.5 | 13.3 | 720 | 50 | 13.3 | 160M2 | F | 85 | 0.74 | 2 | 6 | 2 |
YEJ2-160L-8 | 7.5 | 17.7 | 720 | 50 | 17.7 | 160L | F | 86 | 0.75 | 2 | 5.5 | 2 |
YEJ2-180L-8 | 11 | 24.8 | 730 | 50 | 24.8 | 180L | F | 87.5 | 0.77 | 1.7 | 6 | 2 |
YEJ2-200L-8 | 15 | 34.1 | 730 | 50 | 34.1 | 200L | F | 88 | 0.76 | 1.8 | 6 | 2 |
YEJ2-225S-8 | 18.5 | 41.3 | 735 | 50 | 41.3 | 225S | F | 89.5 | 0.78 | 1.7 | 6 | 2 |
YEJ2-225M-8 | 22 | 47.6 | 735 | 50 | 47.6 | 225M | F | 90 | 0.78 | 1.8 | 6 | 2 |
ZHangZhoug CHINAMFG Motor Co., Ltd is a medium-sized enterprise with a registered capital of 10 million, which integrates research, development, manufacturing, sales and after-sales service. ; In order to comprehensively consider the long-term strategic layout, and to ensure that the products continue to have comprehensive advantages in the market in 2013, the company integrated several upstream suppliers and companies, and gathered a number of scientific researchers in the important R&D links of motors to provide our company products in the terminal. The positioning of special machinery and equipment for market enterprises has laid a CHINAMFG foundation; the company has integrated the original management experience into the quality management system of GB/T19001-2008 and IS09001:2008, and the products have passed CE certification to ensure the quality of CHINAMFG Motors Long-lasting and stable performance; the company has always adhered to the marketing concept of “manufacturing high-quality products with character, and occupying the market with high-quality products”, focusing on building excellent brands, continuously improving enterprise quality, and pursuing progress and development In the course of years of development, CHINAMFG has built a customer-centric marketing network. Its products sell well in nearly 30 provinces and foreign regions across the country, and are well received by consumers, especially by old customers.
Pinyi’s main products:CE certificate/New National Standard GB/T28575-2012 1 Secondary Energy Efficiency/P55:
* YE4 Super High Eficiency Secondary Energy Efficiency Motor;
* YE3 Super High Efficiency Energy Saving Series Three -phase Asynchronous Motor;
* YE3 Super High Efficiency Energy Saving Aluminum Shell Motor;
* YVF2 Frequency conversion series 3 -phase asynchronous motor;
* YD2 series two-speed multi-speed 3 phase asynchronous motor;
* YEJ2 series electromagnetic brake three- phase asynchronous motor;
* YBX3 series flameproof three- phase asynchronous motor;
* YVFEJ2 series variable frequency brake three-phase asynchronous motor,
* YDEJ series Multi-speed electromagnetic brake three. phase asynchronous motor, oil pump motor,
* special motor for stone machinery and equipment, custom-made motors with special specifications for power
requirements, and motors with different frequencies and different pressures.
* The protection grades include IP55, IP66, etc. and various special motors derived from them.
In line with the principle of “customer first, integrity first’, the company has established long-term cooperative relations with
many enterprises. We take the concept of making products with heart, and aim to create high-quality products and provide satisfactory services. We are determined to create perfect, attention to detail, The goal is to provide efficient and
powerful green power products.
We warmly welcome friends from all walks of life to visit, inspect, negotiate business and create billiant future together.
1,Q: Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for the electric molors.
2. Q: What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3. Q: Are you a trading company or manufacturer?
A.We are a manufacurer with advanced equ pment and experienced workers.
4. Q: What’s your production capacity?
A:4000-5000 PCS/MONTH.
5. Q: Free sample Is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost.
6. Q: Do you have any certiflcate?
A:Yes, we have CE certificate and SGS certificate report.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial, Power Tools |
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Operating Speed: | Adjust Speed |
Number of Stator: | Three-Phase |
Rotor Structure: | Squirrel-Cage |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
Customization: |
Available
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Can brake motors be used in conjunction with other motion control methods?
Yes, brake motors can be used in conjunction with other motion control methods to achieve precise and efficient control over mechanical systems. Brake motors provide braking functionality, while other motion control methods offer various means of controlling the speed, position, and acceleration of the system. Combining brake motors with other motion control methods allows for enhanced overall system performance and versatility. Here’s a detailed explanation of how brake motors can be used in conjunction with other motion control methods:
- Variable Frequency Drives (VFDs): Brake motors can be used in conjunction with VFDs, which are electronic devices that control the speed and torque of an electric motor. VFDs enable precise speed control, acceleration, and deceleration of the motor by adjusting the frequency and voltage supplied to the motor. By incorporating a brake motor with a VFD, the system benefits from both the braking capability of the motor and the advanced speed control provided by the VFD.
- Servo Systems: Servo systems are motion control systems that utilize servo motors and feedback mechanisms to achieve highly accurate control over position, velocity, and torque. In certain applications where rapid and precise positioning is required, brake motors can be used in conjunction with servo systems. The brake motor provides the braking function when the system needs to hold position or decelerate rapidly, while the servo system controls the dynamic motion and positioning tasks.
- Stepper Motor Control: Stepper motors are widely used in applications that require precise control over position and speed. Brake motors can be utilized alongside stepper motor control systems to provide braking functionality when the motor needs to hold position or prevent undesired movement. This combination allows for improved stability and control over the stepper motor system, especially in applications where holding torque and quick deceleration are important.
- Hydraulic or Pneumatic Systems: In some industrial applications, hydraulic or pneumatic systems are used for motion control. Brake motors can be integrated into these systems to provide additional braking capability when needed. For example, a brake motor can be employed to hold a specific position or provide emergency braking in a hydraulic or pneumatic actuator system, enhancing safety and control.
- Control Algorithms and Systems: Brake motors can also be utilized in conjunction with various control algorithms and systems to achieve specific motion control objectives. These control algorithms can include closed-loop feedback control, PID (Proportional-Integral-Derivative) control, or advanced motion control algorithms. By incorporating a brake motor into the system, the control algorithms can utilize the braking functionality to enhance overall system performance and stability.
The combination of brake motors with other motion control methods offers a wide range of possibilities for achieving precise, efficient, and safe control over mechanical systems. Whether it is in conjunction with VFDs, servo systems, stepper motor control, hydraulic or pneumatic systems, or specific control algorithms, brake motors can complement and enhance the functionality of other motion control methods. This integration allows for customized and optimized control solutions to meet the specific requirements of diverse applications.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor’s lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
editor by CX 2024-05-15
China manufacturer Unite 250W 24V DC Brushed High Torque 59mm Electric Wheelchair Mowing Motor Electromagnetic Brake Robot Caddy with Good quality
Product Description
Unite 250W 24V DC Brushed High Torque 59MM Electric WheelChair Mowing Motor Electromagnetic Brake Robot Caddy
1)Product Description:
1°size:Diameter 59mm
2°lifespan:5000 hours
3°gear material: plastic or brass
4°IP rate:IP54
2)Complete Specification:
3)Motor Drawing:
Shaft drawing:
4)Application:
welding machine, electrical household, CHINAMFG machinery, office intelligent equipment, hotel leisure, antomated machine and so on.
Motor Voltage: DC12V, 24V,42V,48V,90V,110V ,300V
Motor Rated Power:15W, 25W,30W,45W,65W, 95W,120W,150W,180W
Motor no-load Speed:15RPM, 30RPM,60RPM,80RM,120RPM,150RPM,180RPM,200RPM,220RPM.
5)Factory show:
Transfer way:
7)RFQ:
Q: Are you trading company or manufacturer ?
A: We are Integration of industry and trade, with over 20 years experience in DC worm gear motor. Our company have accumulated skilled production line, complete management and powerful research support, which could match all of the customers’ requirements and make them satisfaction.
Q: What is your main product?
–DC Motor: Gear motor, Square motor, Stepped motor, and Micro motor
-Welding equipment: Wire feeder, Welding rod, Welding Torch, Earth clamp, Electrode holder, and Rectifier
Q: What if I don’t know which DC motor I need?
A: Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q: What is your terms of payment ?
A: Payment=1000USD, 30% T/T in advance ,balance before shippment.
If you have another question, pls feel free to contact us as below:
Q: How to delivery:
A: By sea – Buyer appoint forwarder, or our sales team find suitable forwarder for buyers.
By air – Buyer offer collect express account, or our sales team find suitable express for buyers. (Mostly for sample)
Others – Actually,samples send by DHL,UPS, TNT and Fedex etc. We arrange to delivery goods to some place from China appointed by buyers.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What safety precautions should be followed when working with brake motors?
Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here’s a detailed explanation of the safety precautions that should be followed when working with brake motors:
- Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
- Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
- Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
- Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
- Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
- Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
- Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
- Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
- Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.
By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
- Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
- Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
- Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
- Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
- Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
- Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
- Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
- Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
- Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
- Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
What industries and applications commonly use brake motors?
Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:
1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.
2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.
3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.
4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.
5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.
6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.
7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.
8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.
9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.
These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.
editor by CX 2024-05-15
China supplier Yej2-225m-2 Electromagnetic Brake Three- Phase Asynchronous Motor supplier
Product Description
Company Introduction
DAJI GROUP. ZHangZhouG CHINAMFG ELECTRIC MOTOR Co., Ltd, is professional enaged in electric motor manufacturing for 30 years since 1988. The headquarters is located in ZheJiang city, group with 4 manufacturing bases in zHangZhoug and ZheJiang , has more than 300 national sales centers and special agencies, and exported to more than 50 countries and regions.
Factory Advantages
1. 30 years history
2. Competitive price
3. Guaranteed quality
4. Fast delivery time: normal models about 15-20 days , unusual models about 30 days
5. 100% testing after every process, 100% raw materials are selective
6. High efficiency
7. Low noise
8. Long life
9. Power saving
10. Slight vibration
11. It is newly designed in conformity with the relevant rules of IEC standards
12. Professional Service
13. Warranty: 12 months from date of delivery
14. Main Market: South America, Europe, Middle East, Southest Asia, Africa and so on
15. We have certificates for CE, CCC, ISO9001, SGS and so on
Product Introduction
The series of YEJ2 motor is the improvement product of YEJ series motor, which can realize rapid braking after the motor loses power. And the electrical performance, installation size, protection class and insulation class are consistent with the requirements of YE2 series motor.
It is applicable to all kinds of machine tools, printing machinery, air forging press, transportation machinery, food machinery, civil engineering machinery and other machinery that require quick stop, accurate positioning, reciprocating operation and prevent sliding. And it is used as spindle drive and auxiliary drive in these machinery.
YEJ2 Series Electromagnetic Brake Three- Phase Asynchronous Motor | |
1). Frame: | 80 – 225 mm |
2). Power: | 0.55 – 45 kW |
3). Voltage: | 380 V, or Customized |
4). Frequency: | 50 Hz |
5). Shell: | cast iron body, aluminum body |
6). Pole: | 2, 4, 6, 8 |
7). Protection degree: | IP44 (motor) & IP23 (brake) |
8). Insulation class: | F |
9). Cooling method: | IC411 |
10). Duty Type: | S1 |
11).Certificates: | CE, CCC, ISO9001, SGS and so on |
Working Condition: ambient temperature is -15oC to 40oC, and below 1000 CHINAMFG above sea level
Mounting Type:
Conventional mounting type and suitable frame size are given in following table(with “√”)
Frame | Basic Type | Derived Type | |||||||||||||
B3 | B5 | B6 | B7 | B8 | B35 | V1 | V3 | V5 | V6 | V15 | V18 | V35 | V36 | V37 | |
80~160 | √ | √ | √ | √ | √ | √ | – | – | – | – | – | – | – | – | – |
180~225 | √ | √ | – | – | – | √ | – | – | – | – | – | – | – | – | – |
FAQ:
Q: What is your delivery time?
A: Within 20-25 days after receiving deposit.
Q: Do you offer OEM service?
A: Yes. We accept OEM service.
Q: What is your MOQ of this item ?
A: 10 PCS per item.
Q: Can we type our brand on it?
A: Yes, of course.
Q: Where is your loading port ?
A: HangZhou Port, ZheJiang Port, China.
Q: What is your production capacity?
A: About 1000 PCS per day.
Ordering Instructions
1. Please indicate the fram size, power, synchronous speed, voltage, frequency, install measurements, inlet cable entrance type and direction of rotation etc.
2. If have special request, such as the voltage, frequency, protection degree, duplex shaft, direction of rotation, temperature monitoring device, install measurements, bearing oil discharge device and so on, please indicate in details in the ordering contract and CHINAMFG technical agreement if necessary.
3. When ordering other series of motor and derived motor in the sample, please follow this instruction without further notice, thank you for your cooperation!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Speed: | Low Speed |
Number of Stator: | Three-Phase |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Starting Mode: | y-δ Starting |
Customization: |
Available
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How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here’s a detailed explanation of how brake motors handle variations in brake torque and response time:
- Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
- Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
- Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
- Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system’s overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
- Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
What maintenance practices are essential for extending the lifespan of a brake motor?
Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:
- Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
- Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
- Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
- Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
- Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
- Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
- Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
- Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
- Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
- Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.
By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor’s lifespan but also contributes to safe operation, energy efficiency, and overall reliability.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-05-08
China factory Yej2 IEC Series High Efficiency Squirrel Cage Rotor Speed Control Three Phase AC Electromagnetic Brake Motor with Good quality
Product Description
WHY CHOOSE US ?
1.We are professional electric motor manufacture for 30 years since 1988.
2.We have best quality materials to make our electric motors best performance.
3.Our products are 100% brand new , 100% cooper wire , 100% output.
4.We have advanced test machine to make the 100% qualified products for our customers.
5.We have advanced winding , painting, assembly and packing etc. production line which make our products nice appearance, good performance and well packaged.
6.We have advanced and automated machines such as high speed punching machines, swing punching machines, machines to form the rotors ,stators etc. in 1 piece, automated packing machines which can produce nice appearance and good performance motors while decrease the labor cost and mechanical loss .
7.We have professional financial department who are good at calculating and controlling the cost and capital operation which could make most favorable prices for our customers.
Company Introduction
DAJI GROUP. ZHangZhouG CHINAMFG ELECTRIC MOTOR Co., Ltd, is professional enaged in electric motor manufacturing for 30 years since 1988. The headquarters is located in ZheJiang city, group with 4 manufacturing bases in zHangZhoug and ZheJiang , has more than 300 national sales centers and special agencies, and exported to more than 50 countries and regions.
Workshop Display
Certification
Product Introduction
YEJ2 series motor is an improvement of YEJ2 series motor.The electrical property,mounting dimension,protection class and insulation class of this series motor are in conformity with Y2 series motor.It enbales the motor to make a rapid brake when the power is off.It is widely used as spindle drive and helper drive in all kinds of machine tools,printing machinery,air forging press,transportation machinery,food machinery and construction machinery that demand quick stop,precise positioing,alternating running and avoid slipping.
YEJ2 Series Electromagnetic Brake Three Phase Asynchronous Motor | |
1). Frame: | 80-225mm |
2). Power: | 0.55-45kW |
3). Voltage: | 380V |
4). Frequency: | 50Hz or Customized |
5). Shell: | cast iron body,aluminum body |
6). Pole: | 2,4,6,8 |
7). Protection degree: | IP44,electromagnetic brake IP23 |
8). Insulation class: | 155(F) |
9). Cooling method: | IC411 |
10). Duty: | S1(continuous) |
11). Mounting arrangement: | B3/B5/B6/B7/B8/B35(80-160),B3/B5/B35(180-225) |
12).Certificates: | CE, CCC, ISO9001, SGS and so on |
Working Condition:ambient temperature is -15oC to 40oC, and below 1000 CHINAMFG above sea level.
Factory Advantages
1. 30 years history
2. Competitive price
3. Guaranteed quality
4. Fast delivery time: normal models about 15-20 days , unusual models about 30 days
5. 100% testing after every process, 100% raw materials are selective
6. High efficiency
7. Low noise
8. Long life
9. Power saving
10. Slight vibration
11. It is newly designed in conformity with the relevant rules of IEC standards
12. Professional Service
13. Warranty: 12 months from date of delivery
14. Main Market: South America, Europe, Middle East, Southest Asia, Africa and so on
15. We have certificates for CE, CCC, ISO9001, SGS and so on.
Our Service
1. We valuing every customer.
2. We cooperate with customer to design and develop new product. Provide OEM.
3. 25-30 days leading time.
4. We’d like to assist you arranging delivery things, test things or others on your request.
FAQ
Q: What is your delivery time?
A: Within 20-25 days after receiving deposit.
Q: Do you offer OEM service?
A: Yes. We accept OEM service.
Q: What is your MOQ of this item ?
A: 10 PCS per item.
Q: Can we type our brand on it?
A: Yes, of course.
Q: Where is your loading port ?
A: HangZhou Port, ZheJiang Port, China.
Q: What is your production capacity?
A: About 1000 PCS per day.
Ordering Instructions
1. Please indicate the fram size, power, synchronous speed, voltage, frequency, install measurements, inlet cable entrance type and direction of rotation etc.
2. If have special request, such as the voltage, frequency, protection degree, duplex shaft, direction of rotation, temperature monitoring device, install measurements, bearing oil discharge device and so on, please indicate in details in the ordering contract and CHINAMFG technical agreement if necessary.
3. When ordering other series of motor and derived motor in the sample, please follow this instruction without further notice, thank you for your cooperation! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Operating Speed: | Low Speed |
Number of Stator: | Three-Phase |
Species: | Yej2 Series |
Rotor Structure: | Squirrel-Cage |
Casing Protection: | Closed Type |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here’s a detailed explanation of how brake motors handle variations in brake torque and response time:
- Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
- Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
- Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
- Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system’s overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
- Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
- Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
- Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
- Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
- Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
- Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
- Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
- Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
- Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
- Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
- Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-05-07
China Hot selling Msej2 Series Aluminum Shell Electromagnetic Brake Three Phase Asynchronous Induction Electric Motor vacuum pump booster
Product Description
Product Description
Aluminum shell 0.12kw-315kw three-phase asynchronous motor
The performance of YE2 series high-efficiency three-phase asynchronous motors conforms to the national standard GB/T11707.
YE2 series of high-efficiency motors are energy-saving and environmentally friendly, using new technologies, new processes and new materials, so that the efficiency index of the motor completely reaches the index level of IE2. The motor uses class F insulation, and the temperature rise of the whole series is assessed according to class B, which greatly improves Safety and reliability. It can be widely used in various mechanical transmission equipment such as machine tools, fans, pumps, compressors, packaging machinery, mining machinery, construction machinery and so on.
The power can meet 0.18KW-900kw, the normal voltage is 380v, and the voltage can be customized 415v 430v, etc., the speed has 2 poles, 4 poles, 6 poles and 8 poles.The normal frequency is 50hz, 60hz needs to be customized, the cooling method is ic411, the protection level is IP55, and the working system is S1.
Installation structure B3 foot ;B5 conventional flange ;B35 foot and conventional flange.
Motor Features:
1. Frame size:H56-355;
2. Power:0.12-315Kw;
3. Voltage: 380V;
4. Rated Frequency: 50 Hz / 60 Hz;
5. Poles: 2 / 4 / 6 / 8 / 10
6. Speed: 590 -2980 r/min
7. Ambient Temperature: -15°C-40°C
8. Model of CONEECTION: Y-Connection for 3 KW motor or less while Delta-Connection for 4 KW motor or more;
9. Mounting: B3; B5; B35; B14; B34;
10. Current: 1.5-465 A (AC);
11. Duty: continuous (S1);
12. Insulation Class: B;
13. Protection Class: IP44,IP54,IP55;
14. Frame material: aluminum body(56-132 frame), cast iron(71-355 frame)
15. Terminal box : Top or Side
16. Cooling Method: IC411 Standards;
17. Altitude: No more than 1,000 meters above sea level;
18. Packing: 63-112 frame be packaged by carton&pallets
132-355 frame be packaged by plywood case;
19. Certifications: CE, CCC, ISO9001: 2008
Installation Instructions
Three-phase Asynchronous Electric Motor | |
1). Power: | 0.12KW-315KW; |
2). Frame: | H56 to 355; |
3). Shell: | cast iron body , aluminum body ; |
4). Pole: | 2/4/6/8 poles; |
5). Mounting arrangement: | B3/B5/B14/B35/B34 or other; |
6). Voltage: | 220V, 380V, 400V, 415V, 440V or on request (50Hz or 60Hz); |
7). Protection class: | IP54 / IP55 /IP65; |
8). Duty/Rating: | S1 (Continuous); |
9). Cooling method: | IC411 (SELF-FAN cooling); |
10). Insulation class: | F; |
11).Standard: | (IEC) EN60034-1 & EN1065714-1. |
Technical Data
technical parameter
Model |
Output
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Full Load |
75%load |
50%load |
Ist/TN
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Tst/TN |
Tmax/TN |
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KW |
HP |
Current(A) |
Speed(r/min) |
Eff(%) |
Power factor |
Eff(%) |
Power factor |
Eff(%) |
Power factor |
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380V 50Hz Synchronous Speed 3000r/min(2 poles) | |||||||||||||
MS56M1-2 | 0.09 | 0.12 | 0.30 | 2700 | 58.0 | 0.78 | 56.2 | 0.77 | 54.0 | 0.74 | 2.2 | 5.5 | 2.2 |
MS56M2-2 | 0.12 | 0.18 | 0.38 | 2700 | 60.0 | 0.79 | 58.5 | 0.78 | 56.0 | 0.75 | 2.2 | 5.5 | 2.2 |
MS63M1-2 | 0.18 | 0.25 | 0.53 | 2720 | 63.0 | 0.80 | 62.0 | 0.80 | 60.5 | 0.76 | 2.2 | 5.5 | 2.2 |
MS63M2-2 | 0.25 | 0.33 | 0.63 | 2720 | 65.0 | 0.81 | 64.0 | 0.80 | 62.5 | 0.77 | 2.2 | 5.5 | 2.2 |
MS71M1-2 | 0.37 | 0.50 | 0.99 | 2740 | 66.0 | 0.81 | 65.0 | 0.80 | 63.5 | 0.78 | 2.2 | 6.1 | 2.2 |
MS71M2-2 | 0.55 | 0.75 | 1.40 | 2740 | 71.0 | 0.82 | 70.0 | 0.82 | 68.5 | 0.79 | 2.2 | 6.1 | 2.3 |
MS80M1-2 | 0.75 | 1 | 1.83 | 2835 | 77.4 | 0.83 | 72.0 | 0.83 | 70.2 | 0.80 | 2.2 | 6.1 | 2.3 |
MS80M2-2 | 1.1 | 1.5 | 2.58 | 2835 | 79.6 | 0.84 | 75.1 | 0.83 | 73.0 | 0.80 | 2.2 | 7.0 | 2.3 |
MS90S-2 | 1.5 | 2 | 3.43 | 2845 | 81.3 | 0.84 | 77.0 | 0.85 | 70.0 | 0.81 | 2.2 | 7.0 | 2.3 |
MS90L-2 | 2.2 | 3 | 4.85 | 2845 | 83.2 | 0.85 | 80.0 | 0.85 | 78.0 | 0.84 | 2.2 | 7.0 | 2.3 |
MS100L-2 | 3.0 | 4 | 6.31 | 2875 | 84.6 | 0.87 | 81.0 | 0.86 | 79.3 | 0.86 | 2.2 | 7.0 | 2.3 |
MS112M-2 | 4.0 | 5.5 | 8.10 | 2895 | 85.8 | 0.88 | 83.5 | 0.87 | 81.0 | 0.84 | 2.2 | 7.5 | 2.3 |
MS132S1-2 | 5.5 | 7.5 | 11.0 | 2905 | 87.0 | 0.88 | 84.3 | 0.89 | 83.0 | 0.84 | 2.2 | 7.5 | 2.3 |
MS132S2-2 | 7.5 | 10 | 14.9 | 2905 | 88.1 | 0.88 | 85.9 | 0.87 | 83.7 | 0.84 | 2.2 | 7.5 | 2.3 |
MS160M1-2 | 11 | 15 | 21.3 | 2935 | 89.4 | 0.89 | 86.8 | 0.89 | 84.1 | 0.84 | 2.2 | 7.5 | 2.3 |
MS160M2-2 | 15 | 20 | 28.8 | 2935 | 90.3 | 0.89 | 88.0 | 0.89 | 86.4 | 0.85 | 2.2 | 7.5 | 2.3 |
MS160L-2 | 18.5 | 25 | 34.7 | 2935 | 90.9 | 0.90 | 89.0 | 0.88 | 86.8 | 0.86 | 2.2 | 7.5 | 2.3 |
380V 50Hz Synchronous Speed 1500/min(4poles) | |||||||||||||
MS56M1-4 | 0.06 | 0.08 | 0.26 | 1300 | 53.0 | 0.70 | 51.8 | 0.65 | 50.0 | 0.53 | 2.1 | 5.2 | 2.2 |
MS56M2-4 | 0.09 | 0.12 | 0.35 | 1300 | 55.0 | 0.71 | 53.8 | 0.67 | 52.0 | 0.55 | 2.1 | 5.2 | 2.2 |
MS63M1-4 | 0.12 | 0.18 | 0.42 | 1310 | 57.0 | 0.72 | 56.1 | 0.69 | 53.9 | 0.57 | 2.1 | 5.2 | 2.2 |
MS63M2-4 | 0.18 | 0.25 | 0.62 | 1310 | 60.0 | 0.73 | 58.5 | 0.70 | 56.7 | 0.59 | 2.1 | 5.2 | 2.2 |
MS71M1-4 | 0.25 | 0.33 | 0.79 | 1330 | 65.0 | 0.74 | 62.4 | 0.73 | 59.3 | 0.59 | 2.1 | 5.2 | 2.2 |
MS71M2-4 | 0.37 | 0.50 | 1.12 | 1330 | 67.0 | 0.75 | 65.3 | 0.74 | 60.8 | 0.63 | 2.1 | 5.2 | 2.2 |
MS80M1-4 | 0.55 | 0.75 | 1.57 | 1395 | 71.0 | 0.75 | 69.2 | 0.74 | 67.2 | 0.64 | 2.4 | 5.2 | 2.3 |
MS80M2-4 | 0.75 | 1.0 | 2.03 | 1395 | 79.6 | 0.76 | 71.7 | 0.75 | 69.8 | 0.67 | 2.3 | 6.0 | 2.3 |
MS90S-4 | 1.1 | 1.5 | 2.89 | 1405 | 81.4 | 0.77 | 73.1 | 0.75 | 70.8 | 0.67 | 2.3 | 6.0 | 2.3 |
MS90L-4 | 1.5 | 2 | 3.70 | 1405 | 82.8 | 0.79 | 76.1 | 0.76 | 73.7 | 0.69 | 2.3 | 6.0 | 2.3 |
MS100L1-4 | 2.2 | 3 | 5.16 | 1435 | 84.3 | 0.81 | 78.0 | 0.79 | 75.5 | 0.69 | 2.3 | 7.0 | 2.3 |
MS100L2-4 | 3.0 | 4 | 6.78 | 1435 | 85.5 | 0.82 | 79.9 | 0.78 | 77.5 | 0.70 | 2.3 | 7.0 | 2.3 |
MS112M-4 | 4.0 | 5.5 | 8.80 | 1445 | 86.6 | 0.82 | 81.9 | 0.79 | 79.6 | 0.70 | 2.3 | 7.0 | 2.3 |
MS132S-4 | 5.5 | 7.5 | 11.7 | 1445 | 87.7 | 0.83 | 82.8 | 0.81 | 80.4 | 0.73 | 2.3 | 7.0 | 2.3 |
MS132M-4 | 7 | 10 | 15.6 | 1445 | 88.7 | 0.84 | 84.8 | 0.82 | 82.6 | 0.74 | 2.3 | 7.0 | 2.3 |
MS160M-4 | 11 | 15 | 22.3 | 1465 | 89.8 | 0.84 | 85.8 | 0.83 | 83.8 | 0.75 | 2.2 | 7.0 | 2.3 |
MS160L-4 | 15 | 20 | 30.1 | 1465 | 90.6 | 0.85 | 90.0 | 0.83 | 88.5 | 0.75 | 2.2 | 7.5 | 2.3 |
380V 50Hz Synchronous Speed 1500/min(6 Poles) | |||||||||||||
MS71M1-6 | 0.18 | 0.25 | 0.74 | 850 | 56.0 | 0.66 | 54.6 | 0.66 | 53.0 | 0.65 | 1.9 | 4.0 | 2.0 |
MS71M2-6 | 0.25 | 0.33 | 0.95 | 850 | 59.0 | 0.68 | 57.5 | 0.68 | 56.1 | 0.62 | 1.9 | 4.0 | 2.0 |
MS80M1-6 | 0.35 | 0.50 | 1.30 | 895 | 62.0 | 0.70 | 60.5 | 0.69 | 59.1 | 0.64 | 1.9 | 4.7 | 2.0 |
MS80M2-6 | 0.55 | 0.75 | 1.79 | 895 | 65.0 | 0.72 | 63.3 | 0.71 | 60.1 | 0.64 | 1.9 | 4.7 | 2.1 |
MS90S-6 | 0.75 | 1 | 2.29 | 915 | 75.9 | 0.72 | 67.3 | 0.72 | 66.3 | 0.65 | 2.0 | 5.5 | 2.1 |
MS90L-6 | 1.1 | 1.5 | 3.18 | 915 | 78.1 | 0.73 | 70.2 | 0.72 | 38.0 | 0.66 | 2.0 | 5.5 | 2.2 |
MS100L-6 | 1.5 | 2 | 3.94 | 945 | 79.8 | 0.75 | 74.0 | 0.75 | 71.0 | 0.68 | 2.0 | 5.5 | 2.1 |
MS112M-6 | 2.2 | 3 | 5.60 | 945 | 81.8 | 0.75 | 77.1 | 0.77 | 75.1 | 0.69 | 2.0 | 6.5 | 2.1 |
MS132M1-6 | 3.0 | 4 | 7.40 | 965 | 83.3 | 0.76 | 78.9 | 0.77 | 76.1 | 0.69 | 2.1 | 6.5 | 2.1 |
MS132M2-6 | 4.0 | 5.5 | 9.80 | 965 | 84.6 | 0.76 | 80.0 | 0.76 | 77.5 | 0.70 | 2.1 | 6.5 | 2.1 |
MS160M-6 | 7.5 | 10 | 17.0 | 975 | 87.2 | 0.77 | 83.4 | 0.77 | 82.4 | 0.70 | 2.0 | 6.5 | 2.1 |
MS160L-6 | 11 | 15 | 24.2 | 975 | 88.7 | 0.78 | 86.6 | 0.78 | 84.8 | 0.72 | 2.0 | 6.5 | 2.1 |
380V 50Hz Synchronous Speed 750min(8 Poles) | |||||||||||||
MS80M1-8 | 0.18 | 0.25 | 0.88 | 630 | 51.0 | 0.61 | 47.9 | 0.52 | 44.6 | 0.54 | 1.8 | 4.0 | 1.9 |
MS80M2-8 | 0.25 | 0.33 | 1.15 | 640 | 54.0 | 0.61 | 48.9 | 0.54 | 45.3 | 0.55 | 1.8 | 4.0 | 1.9 |
MS90S-8 | 0.37 | 0.50 | 1.49 | 660 | 62.0 | 0.61 | 55.6 | 0.57 | 50.7 | 0.56 | 1.8 | 4.0 | 1.9 |
MS90L-8 | 0.55 | 0.75 | 2.18 | 660 | 63.0 | 0.61 | 55.9 | 0.58 | 50.9 | 0.59 | 1.8 | 4.0 | 2.0 |
MS100L1-8 | 0.75 | 1 | 2.17 | 690 | 71.0 | 0.67 | 60.9 | 0.65 | 59.7 | 0.56 | 1.8 | 4.0 | 2.0 |
MS100L2-8 | 1.1 | 1.5 | 2.39 | 690 | 73.0 | 0.69 | 72.0 | 0.61 | 59.8 | 0.57 | 1.8 | 4.0 | 2.0 |
MS112M-8 | 1.5 | 2 | 4.50 | 680 | 75.0 | 0.69 | 74.2 | 0.64 | 59.8 | 0.58 | 1.8 | 5.0 | 2.0 |
MS132S-8 | 2.2 | 3 | 6.00 | 710 | 78.0 | 0.71 | 77.2 | 0.61 | 60.1 | 0.58 | 1.8 | 6.0 | 2.0 |
MS132M-8 | 3.0 | 4 | 7.90 | 710 | 79.0 | 0.73 | 78.5 | 0.62 | 60.0 | 0.59 | 1.8 | 6.0 | 2.0 |
MS160M1-8 | 4.0 | 5.5 | 10.3 | 720 | 81.0 | 0.73 | 80.2 | 0.63 | 61.0 | 0.58 | 1.9 | 6.0 | 2.0 |
MS160M2-8 | 5.5 | 7.5 | 13.6 | 720 | 83.0 | 0.74 | 81.2 | 0.61 | 62.0 | 0.59 | 2.0 | 6.0 | 2.0 |
MS160L-8 | 7.5 | 10 | 17.8 | 720 | 85.5 | 0.75 | 84.5 | 0.63 | 65.9 | 0.59 | 2.0 | 6.0 | 2.0 |
Detailed Photos
Our OEM Motors, Diesel generator sets ,Alternators are talior made to fit the OEM customer’s application. Our based Engineering Design team work with you to ensure the motor meets your individual needs.
2 ,4,6 ,8 and 10 pole operation. with CE Approvals available
All Motors, Diesel generator sets ,Alternators may be designed for optional voltages and frequencies.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Speed: | Variable Speed |
Number of Stator: | Three-Phase |
Function: | Driving |
Casing Protection: | Protection Type |
Number of Poles: | 2 |
Samples: |
US$ 75/PCS
1 PCS(Min.Order) | |
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Customization: |
Available
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How do brake motors ensure smooth and controlled movement in equipment?
Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:
- Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
- Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
- Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
- Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
- Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
- Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.
By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.
How do brake motors contribute to the efficiency of conveyor systems and material handling?
Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here’s a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:
- Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
- Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
- Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
- Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
- Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
- Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
- Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
- Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.
By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
editor by CX 2024-05-03
China OEM Yej Series 2 Poles 1.5kw AC Electromagnetic Brake Three Phase Asychronoous Electric Motor vacuum pump booster
Product Description
Feature:
YEJ series motor electromagnetic brake is YEJ series improved products.Press national JB/T6456 to requirments design and manufacture of electrical properties and Y2 series motor is basically the same. This series motor is characterized by non-drag on the motor shaft end fitted with electromagnetic brake when the motor is de-energized,Electromagnetic brake is automatically after the motor cover lamination,friction braking torque,the motor stopped immediately,no-load braking time randon frame sizes from small to large,0.15-0.45S. Widely used in machine tools and transport machinery and packing,woodworking,printing,food,chemical,textile,construction,shops,rolling door machinery.
Rated Parameters
Base Center Height:63-255 mm Power Range: 0.12-0.45 kW
Nsulation Class: B /f Protection Class: IP54 (or IP55)
Work System: S1 Rated Voltage: 380V
Mounting Structure:
B3 Frame without foot cover end flange
B35 Frame with foot cover end flange
B5 Frame with foot cover end flange
INSTALLATION SIZE AND OVERALL DILMENSION | ||||||||||||||||||||||||
FRAME | INSTALLATION SIZE | OVERALL DIMENSIONS | ||||||||||||||||||||||
IMB5 | IMB14 | IMB3 | ||||||||||||||||||||||
A | B | C | D | E | F | G | H | K | M | N | P | S | T | M | N | P | S | T | AB | AC | AD | HD | L | |
56 | 90 | 71 | 36 | 9 | 20 | 3 | 7.2 | 56 | 5.8 | 65 | 50 | 80 | M5 | 2.5 | 98 | 80 | 120 | 7 | 3 | 110 | 120 | 110 | 155 | 195 |
63 | 100 | 80 | 40 | 11 | 23 | 4 | 8.5 | 63 | 7 | 75 | 60 | 90 | M5 | 2.5 | 115 | 95 | 140 | 10 | 3 | 130 | 130 | 115 | 165 | 230 |
71 | 112 | 90 | 45 | 14 | 30 | 5 | 11 | 71 | 7 | 85 | 70 | 105 | M6 | 2.5 | 120 | 110 | 160 | 10 | 3.5 | 145 | 145 | 125 | 185 | 225 |
80 | 125 | 100 | 50 | 19 | 40 | 6 | 15.5 | 80 | 10 | 100 | 80 | 120 | M6 | 3 | 165 | 130 | 200 | 12 | 3.5 | 160 | 165 | 135 | 215 | 295 |
90S | 140 | 100 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 115 | 95 | 140 | M8 | 3 | 165 | 130 | 200 | 12 | 3.5 | 180 | 185 | 145 | 235 | 335 |
90L | 140 | 125 | 56 | 24 | 50 | 8 | 20 | 90 | 10 | 115 | 95 | 140 | M8 | 3 | 165 | 130 | 200 | 12 | 3.5 | 180 | 185 | 145 | 235 | 360 |
100L | 160 | 140 | 63 | 28 | 60 | 8 | 24 | 100 | 12 | 130 | 110 | 160 | M8 | 3.5 | 215 | 180 | 250 | 15 | 4 | 205 | 215 | 170 | 255 | 380 |
112M | 190 | 140 | 70 | 28 | 60 | 8 | 24 | 112 | 12 | 130 | 110 | 160 | M8 | 3.5 | 215 | 180 | 250 | 15 | 4 | 145 | 240 | 180 | 285 | 400 |
132S | 216 | 140 | 89 | 38 | 80 | 10 | 33 | 132 | 12 | 165 | 130 | 200 | M10 | 4 | 265 | 230 | 300 | 15 | 4 | 280 | 275 | 195 | 325 | 475 |
132M | 216 | 178 | 89 | 38 | 80 | 10 | 33 | 132 | 12 | 165 | 130 | 200 | M10 | 4 | 265 | 230 | 300 | 15 | 4 | 280 | 275 | 195 | 325 | 515 |
160M | 254 | 210 | 108 | 42 | 110 | 12 | 37 | 160 | 15 | / | / | / | / | / | 300 | 250 | 350 | 19 | 5 | 325 | 325 | 255 | 385 | 600 |
160L | 254 | 254 | 108 | 42 | 110 | 12 | 37 | 160 | 15 | / | / | / | / | / | 300 | 250 | 350 | 19 | 5 | 325 | 325 | 255 | 385 | 645 |
180M | 279 | 279 | 121 | 48 | 110 | 14 | 42.5 | 180 | 15 | / | / | / | / | / | 300 | 250 | 350 | 19 | 5 | 355 | 380 | 280 | 455 | 700 |
180L | 279 | 279 | 121 | 48 | 110 | 14 | 42.5 | 180 | 15 | / | / | / | / | / | 300 | 250 | 350 | 19 | 5 | 355 | 380 | 280 | 455 | 740 |
Type | Output | Rated speed | Rated current | η | Power factor | Locked-rotor current Rated current |
Locked-rotor torque Rated troque |
Pull-out torque Rated torque |
KW | nN(rmp) | IN(A) | (%) | (cos Φ) | Tst/TN | Ist/TN | ||
Asynchronous Speed 3000rpm(2 poles) | ||||||||
YEJ-711-2 | 0.37 | 2740 | 0.99 | 70 | 0.81 | 6.1 | 2.2 | 2.2 |
YEJ-712-2 | 0.55 | 2740 | 1.4 | 73 | 0.82 | 6.1 | 2.2 | 2.3 |
YEJ-801-2 | 0.75 | 2845 | 1.83 | 75 | 0.83 | 7.0 | 2.2 | 2.3 |
YEJ-802-2 | 1.1 | 2840 | 2.58 | 77 | 0.84 | 7.0 | 2.2 | 2.3 |
YEJ-90S-2 | 1.5 | 2840 | 3.43 | 79 | 0.84 | 7.0 | 2.2 | 2.3 |
YEJ-90L-2 | 2.2 | 2840 | 4.85 | 81 | 0.85 | 7.5 | 2.2 | 2.3 |
YEJ-100L-2 | 3 | 2860 | 6.31 | 83 | 0.87 | 7.5 | 2.2 | 2.3 |
YEJ-112M-2 | 4 | 2880 | 8.1 | 85 | 0.88 | 7.5 | 2.2 | 2.3 |
YEJ-132S1-2 | 5.5 | 2900 | 11.0 | 86 | 0.88 | 7.5 | 2.2 | 2.3 |
YEJ-132S2-2 | 7.5 | 2900 | 14.9 | 87 | 0.88 | 7.5 | 2.2 | 2.3 |
YEJ-160M1-2 | 11 | 2930 | 21.3 | 88 | 0.89 | 7.5 | 2.2 | 2.3 |
YEJ-160M2-2 | 15 | 2930 | 28.8 | 89 | 0.89 | 7.5 | 2.2 | 2.3 |
YEJ160L-2 | 18.5 | 2930 | 34.7 | 90 | 0.90 | 7.5 | 2.2 | 2.3 |
YEJ-180M-2 | 22 | 2940 | 41 | 90 | 0.90 | 7.5 | 2.0 | 2.3 |
YEJ-200L1-2 | 30 | 2950 | 55.5 | 91.2 | 0.90 | 7.5 | 2.0 | 2.3 |
YEJ-200L2-2 | 37 | 2950 | 67.9 | 97 | 0.90 | 7.5 | 2.0 | 2.3 |
YEJ-225M-2 | 45 | 2970 | 82.3 | 92 | 0.90 | 7.5 | 2.0 | 2.3 |
HangZhou CHINAMFG Pumps Co., Ltd. is a modern enterprise with a combination of development, production, service. It is specialized in producing electric pump and motor with more than 50 series and 1000 specifications.
Our company centers on people, equipped with a large technology team and management talent, forming significant human resource and powerful technology advantagement.
We own advanced electric pumps and assembly line for motors as well as online automatic testing systems. All these equipments supply favorable managing condition and reliable detecting methods. Our company has passed the ISO9001:2000 international quality system certification and “3C” electrician product certification. The products have won the producing licence granted by the national technical supervision bureau and “Agricultural Machinery popularization licence” granted by the national agriculture ministry.
Customers’ satisfaction is the everlasting pursuit of “Qiantao” staff. Quality and credit standing is the forever main topic of Qiantao. We sincerely wish to cooperate and develop together with all partners. At the same time, we warmly welcome the new and old customers from home and abroad to do business with us and direct us.
At all times, CHINAMFG Pump Company is appling ourselves to normalized technology development and quality management construction. We constantly solidify, perfect and improve the company’s total quality management standard. We also popularize ISO9000 quality management system. These not only uprise the management standard, promise the product quality, strengthen the running belief of “Customers’ satisfaction is CHINAMFG people’s persistent pursuit. Quality and credit standing is the forever main topic of Qiantao.”, but also win the customers’ trust. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Speed: | High Speed |
Number of Stator: | Three-Phase |
Function: | Control |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
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How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here’s a detailed explanation of how brake motors handle variations in brake torque and response time:
- Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
- Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
- Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
- Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system’s overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
- Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-05-03
China Hot selling 3HP/2.2kw Yej2-100L1-4 Electromagnetic Brake Three- Phase Asynchronous Motor manufacturer
Product Description
Company Introduction
DAJI GROUP. ZHangZhouG CHINAMFG ELECTRIC MOTOR Co., Ltd, is professional enaged in electric motor manufacturing for 30 years since 1988. The headquarters is located in ZheJiang city, group with 4 manufacturing bases in zHangZhoug and ZheJiang , has more than 300 national sales centers and special agencies, and exported to more than 50 countries and regions.
Factory Advantages
1. 30 years history
2. Competitive price
3. Guaranteed quality
4. Fast delivery time: normal models about 15-20 days , unusual models about 30 days
5. 100% testing after every process, 100% raw materials are selective
6. High efficiency
7. Low noise
8. Long life
9. Power saving
10. Slight vibration
11. It is newly designed in conformity with the relevant rules of IEC standards
12. Professional Service
13. Warranty: 12 months from date of delivery
14. Main Market: South America, Europe, Middle East, Southest Asia, Africa and so on
15. We have certificates for CE, CCC, ISO9001, SGS and so on
Product Introduction
The series of YEJ2 motor is the improvement product of YEJ series motor, which can realize rapid braking after the motor loses power. And the electrical performance, installation size, protection class and insulation class are consistent with the requirements of YE2 series motor.
It is applicable to all kinds of machine tools, printing machinery, air forging press, transportation machinery, food machinery, civil engineering machinery and other machinery that require quick stop, accurate positioning, reciprocating operation and prevent sliding. And it is used as spindle drive and auxiliary drive in these machinery.
YEJ2 Series Electromagnetic Brake Three- Phase Asynchronous Motor | |
1). Frame: | 80 – 225 mm |
2). Power: | 0.55 – 45 kW |
3). Voltage: | 380 V, or Customized |
4). Frequency: | 50 Hz |
5). Shell: | cast iron body, aluminum body |
6). Pole: | 2, 4, 6, 8 |
7). Protection degree: | IP44 (motor) & IP23 (brake) |
8). Insulation class: | F |
9). Cooling method: | IC411 |
10). Duty Type: | S1 |
11).Certificates: | CE, CCC, ISO9001, SGS and so on |
Working Condition: ambient temperature is -15oC to 40oC, and below 1000 CHINAMFG above sea level
Mounting Type:
Conventional mounting type and suitable frame size are given in following table(with “√”)
Frame | Basic Type | Derived Type | |||||||||||||
B3 | B5 | B6 | B7 | B8 | B35 | V1 | V3 | V5 | V6 | V15 | V18 | V35 | V36 | V37 | |
80~160 | √ | √ | √ | √ | √ | √ | – | – | – | – | – | – | – | – | – |
180~225 | √ | √ | – | – | – | √ | – | – | – | – | – | – | – | – | – |
FAQ:
Q: What is your delivery time?
A: Within 20-25 days after receiving deposit.
Q: Do you offer OEM service?
A: Yes. We accept OEM service.
Q: What is your MOQ of this item ?
A: 10 PCS per item.
Q: Can we type our brand on it?
A: Yes, of course.
Q: Where is your loading port ?
A: HangZhou Port, ZheJiang Port, China.
Q: What is your production capacity?
A: About 1000 PCS per day.
Ordering Instructions
1. Please indicate the fram size, power, synchronous speed, voltage, frequency, install measurements, inlet cable entrance type and direction of rotation etc.
2. If have special request, such as the voltage, frequency, protection degree, duplex shaft, direction of rotation, temperature monitoring device, install measurements, bearing oil discharge device and so on, please indicate in details in the ordering contract and CHINAMFG technical agreement if necessary.
3. When ordering other series of motor and derived motor in the sample, please follow this instruction without further notice, thank you for your cooperation!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Speed: | Low Speed |
Number of Stator: | Three-Phase |
Casing Protection: | Closed Type |
Number of Poles: | 4 |
Starting Mode: | y-δ Starting |
Customization: |
Available
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Are there any emerging trends in brake motor technology, such as digital control?
Yes, there are emerging trends in brake motor technology that are shaping the future of this field. One such trend is the adoption of digital control systems, which offer several advantages over traditional control methods. These advancements in digital control are revolutionizing brake motor technology and unlocking new possibilities for improved performance, efficiency, and integration within industrial processes. Here’s a detailed explanation of the emerging trends in brake motor technology, including the shift towards digital control:
- Digital Control Systems: Digital control systems are becoming increasingly prevalent in brake motor technology. These systems utilize advanced microprocessors, sensors, and software algorithms to provide precise control, monitoring, and diagnostics. Digital control enables enhanced motor performance, optimized energy efficiency, and improved operational flexibility. It allows for seamless integration with other digital systems, such as programmable logic controllers (PLCs) or industrial automation networks, facilitating intelligent and interconnected manufacturing processes.
- Intelligent Motor Control: The integration of digital control systems with brake motors enables intelligent motor control capabilities. These systems use sensor feedback and real-time data analysis to dynamically adjust motor parameters, such as speed, torque, and braking force, based on the changing operating conditions. Intelligent motor control optimizes motor performance, minimizes energy consumption, and enhances overall system efficiency. It also enables predictive maintenance by continuously monitoring motor health and providing early warnings for potential faults or failures.
- Network Connectivity and Industry 4.0: Brake motors are increasingly designed to be part of interconnected networks in line with the principles of Industry 4.0. With digital control systems, brake motors can be connected to industrial networks, enabling real-time data exchange, remote monitoring, and control. This connectivity facilitates centralized monitoring and management of multiple brake motors, improves system coordination, and enables predictive analytics for proactive decision-making. It also allows for seamless integration with other smart devices and systems, paving the way for advanced automation and optimization in manufacturing processes.
- Condition Monitoring and Predictive Maintenance: Digital control systems in brake motors enable advanced condition monitoring and predictive maintenance capabilities. Sensors integrated into the motor can collect data on parameters such as temperature, vibration, and load conditions. This data is processed and analyzed in real-time, allowing for early detection of potential issues or performance deviations. By implementing predictive maintenance strategies, manufacturers can schedule maintenance activities more efficiently, reduce unplanned downtime, and optimize the lifespan and reliability of brake motors.
- Energy Efficiency Optimization: Digital control systems provide enhanced opportunities for optimizing energy efficiency in brake motors. These systems can intelligently adjust motor parameters based on load demand, operating conditions, and energy consumption patterns. Advanced algorithms and control techniques optimize the motor’s energy usage, reducing power wastage and maximizing overall energy efficiency. Digital control also enables integration with energy management systems, allowing for better monitoring and control of energy consumption across the entire manufacturing process.
- Data Analytics and Machine Learning: The integration of digital control systems with brake motors opens up possibilities for leveraging data analytics and machine learning techniques. By collecting and analyzing large volumes of motor performance data, manufacturers can gain valuable insights into process optimization, fault detection, and performance trends. Machine learning algorithms can be applied to identify patterns, predict motor behavior, and optimize control strategies. This data-driven approach enhances decision-making, improves productivity, and enables continuous improvement in manufacturing processes.
In summary, emerging trends in brake motor technology include the adoption of digital control systems, intelligent motor control, network connectivity, condition monitoring, predictive maintenance, energy efficiency optimization, and data analytics. These trends are driving innovation in brake motor technology, improving performance, efficiency, and integration within manufacturing processes. As digital control becomes more prevalent, brake motors are poised to play a vital role in the era of smart manufacturing and industrial automation.
How do manufacturers ensure the quality and reliability of brake motors?
Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:
- Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
- Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
- Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
- Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
- Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
- Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
- Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
- Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.
By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.
What are the key components of a typical brake motor system?
A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:
1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.
2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.
3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.
4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.
5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.
6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.
7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.
8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.
These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.
editor by CX 2024-04-30
China OEM Three-Phase AC Motor Double Speed Electromagnetic Brake Asynchronous Motor vacuum pump engine
Product Description
Three-Phase AC Motor Double Speed Electromagnetic Brake Asynchronous Motor
Product Description
Frame Size: | H56-355 |
Rated Output: | 0.12-355Kw |
Rated Voltage: | 220-660V |
Rated Frequency: | 50 Hz / 60 Hz |
Poles: | 2 / 4 / 6 / 8 / 10 |
Speed: | 590 -2980 r/min |
Ambient Temperature: | -15°C-40°C |
Model of CONEECTION: | Y-Connection for 3 KW motor or less while Delta-Connection for 4 KW motor or more |
Mounting: | B3; B35; B34; B14; B5; V1 |
Current: | 1.5-465 A (AC) |
Duty: | continuous (S1) |
Insulation Class: | F |
Protection Class: | IP54 |
Cooling Method: | ICO 141 Standards |
Altitude: | No more than 1,000 CHINAMFG above sea level |
Packing: | 63-132 frame be packaged by carton&pallet 160-355 frame be packaged by plywood case |
Detailed Photos
Our Advantages
HangZhouda Motors Factory Advantages.
Prompt Quotation.
Competitive Price
Guaranteed Quality
Timely Delivery.
100% Tested.
Sincere and Professional Service.
Outstanding Finishing Surface.
Strictly and Perfect Management is guaranteed for Production.
Specialized in Manufacturing and Supplying a wide range of Electric Motors since year 2002.
Have Rich Experience and Strong ability to Develop New Products.
Have Ability to Design the Products Based on Your Original Samples.
WHAT WE DO AT HangZhouDA
Stamping of lamination
Rotor die-casting
Winding and inserting -both manual and semi-automatically
Vacuum varnishing
Machining shaft, housing, end shields, etc^
Rotor balancing
Motor assembly
Painting – both wet paint and powder coating
Packing
Inspecting spare parts every processing
100% test after each process and final test before packing.
WHAT HangZhouDA CAN DO FOR CUSTOMERS
HangZhouda supplies standard products to customers.
HangZhouda supplies standard products under customers’ brands and packaging, etc
HangZhouda R&D department develops any new products together with the customers.
We Promise you all the time after you working with us for CHINAMFG Business.
Prompt Reply to Your Inquiry within 24 Hs during Working Days.
Long Life Time Products
Products One Year Guarantee from the Date of Sales.
Professional Service in Handling Your Goods in Daily Communications
Deliver Time about 15-20 days for Normal Models.
Deliver Time about 30 days for New Models CHINAMFG Receiving the New Samples.
Company Profile
HangZhouda Technology Co., Ltd. is a modern enterprise that integrates scientific research, production, sales, and service. The company has advanced production equipment, first-class testing equipment, professional R&D personnel, and an excellent management team. Multiple products have been patented. And it has 3 subsidiaries: HangZhouda Motor, HangZhouda Welding Machine, and HangZhouda Welding Materials.
The company’s motor products mainly include various series of products such as YBX3, YBX4, YE3, YE4, YBBP, YVF, YBF3, YSF3 three-phase motors, etc. The products have passed 3C certification, CE certification, IS09000-2015 quality management system certification, and have obtained QS production license, EX explosion-proof certificate, export product quality license, etc. The products are exported to both domestic and foreign markets.
The company implements a sustainable development strategy, upholds the business philosophy of “integrity, pragmatism, efficiency, and innovation”, always adheres to the policy of “people-oriented, quality wins”, and establishes a good corporate image with advanced equipment, scientific management, meticulous design, exquisite craftsmanship, and high-quality service. The company is based in the industry and dedicated to society with high standard product quality, discounted prices, and comprehensive and thoughtful services.
FAQ
Q1: Are you a factory or a trading company?
A1: As a manufacturer, we have many years of experience in the development and production of motors and industrial fans
Q2: Do you provide customized services?
A2: Of course, both OEM and ODM are available.
Q3: How to obtain a quotation?
A3: Regarding your purchase request, please leave us a message and we will reply to you within 1 hour of working hours.
Q4: Can I buy 1 as a sample?
A4: Of course.
Q5: How is your quality control?
A5: Our professional QC will inspect the quality during the production process and conduct quality testing before shipment.
Q6: What warranty do you offer?
A6: Within 1 year, during the warranty period, we will provide free easily damaged parts to solve any problems that may occur except for incorrect operation.
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Application: | Industrial |
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Operating Speed: | Constant Speed |
Number of Stator: | Three-Phase |
Species: | Y, Y2 Series Three-Phase |
Rotor Structure: | Squirrel-Cage |
Casing Protection: | Protection Type |
Customization: |
Available
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Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here’s a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
- Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
- Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
- Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor’s shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
- Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
- Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
- IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor’s level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
How do manufacturers ensure the quality and reliability of brake motors?
Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:
- Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
- Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
- Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
- Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
- Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
- Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
- Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
- Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.
By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
editor by CX 2024-04-30
China Hot selling Yej Electromagnetic Brake Three Phase Induction Motor vacuum pump distributors
Product Description
Product Description:YEJ Electromagnetic Brake Three Phase Induction Motor
AC Motor is a device that transforms the electrical energy of alternating current into mechanical energy. The AC Motor is mainly composed of an electromagnet winding or stator winding for generating magnetic field and a rotating armature or rotor. The motor is made by the phenomenon that the electric coil is forced to rotate in the magnetic field. AC motors are divided into 2 types: synchronous alternating current motor and induction motor.
The stator windings of three-phase AC motors are basically 3 coils separated by 120 degrees, which are connected by triangle or star. When three-phase current is applied, a magnetic field is generated in each coil, and the 3 magnetic fields are combined to form a rotating magnetic field.
High voltage ac motors are designed with the application of modern technology resulting in compact machines featuring excellent dynamic properties, meeting the most severe application in areas that include automation and process control.
Besides offering reliability and high performance, which will guarantee long operating periods without requiring any maintenance, the New high voltage ac motors present outstanding operating features, which include:
•Wide speed variation range
•Dimensions as per GB and IEC Standards
•High efficiency
•Low noise level
•High moment of inertia
•High capacity to dynamic loads
•Rugged construction
•High vibration resistance
•Excellent commutation quality
Product Parameters:
Product Name | YEJ Electromagnetic Brake Three Phase Induction Motor |
Motor Type | DC Motor,AC Motor,Stepper Motor,Asynchronous Motor ,Synchronous Motor (Electric machinery) |
Rotational Speed |
Low Speed/Constant Speed/High Speed/Variable Speed |
Stator Phase Number |
Three-Phase/Single-Phase |
Standard Features | •NEMA Premium Efficiency Level according to NEMA Y •Three-phase, 50, 60 Hz •Voltage: 3000 to 11000 V •Rated output: up to 12500 kw •Number of poles: 2 ,4,6,8,10 or 12poles •Frame sizes: 450 mm to 630mm •Cast aluminium squirrel cage for rotor •Degree of protection: IP23 to IP54(Totally enclosed) •Class insulation F with class (120ºC) temperature rise •Grease nipples for frame 450 to 630MM •Continuous Duty (S1) •With thermal protection PTC140 ºC or PT100 •Larger diameter shafts for the highest overhung load ratings in the industry •Oversized roller bearings for maximum load capacity •Other optional features under request |
AC Motor | AC Motors can operate in high temperature, flammable and other environments, and do not need to clean the dirt of carbon brushes regularly, but it is difficult to control the speed, because it is necessary to control the frequency of AC motors (or use induction motors, increase internal resistance, reduce the motor speed at the same AC frequency. Speed, control the voltage will only affect the torque of the motor. The voltage of the general civil motor has 2 kinds, such as 110V and 220V, and there are 380V or 440V in industrial application. |
Application | AC Motors have higher working efficiency, no smoke, odor, no pollution to the environment, and less noise. Because of its series of advantages, it is widely used in industrial and agricultural production, transportation, national defense, commercial and household appliances, medical appliances and other fields. For Example: •Compressor •Rubber mixer •Fans and Pumps •Air brower •Coal mill and rolling mill •Crushers •Conveyor belts •Centrifugal machines •Lathe •Hoist |
Product Show
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Industrial |
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Speed: | High Speed |
Number of Stator: | Three-Phase |
Function: | Driving, Control |
Casing Protection: | Closed Type |
Number of Poles: | 2 |
Customization: |
Available
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How do brake motors handle variations in brake torque and response time?
Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here’s a detailed explanation of how brake motors handle variations in brake torque and response time:
- Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
- Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
- Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
- Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system’s overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
- Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.
By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.
How does a brake motor enhance safety in industrial and manufacturing settings?
In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:
1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.
2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.
3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.
4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.
5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.
6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.
7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.
8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.
By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.
What are the key components of a typical brake motor system?
A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:
1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.
2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.
3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.
4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.
5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.
6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.
7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.
8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.
These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.
editor by CX 2024-04-25