Product Description
Product Description
Our gearless traction machine has been designed for various capacity and speed
which meet different customer’s requirements.
It is a mechatronics product which can be divided to internal rotor structure and
external rotor structure. It consists of stator, rotor, brake and encoder.
The traction machine is assembled with silicon-steel lamination which insulation
is F class. We use Neodymium iron boron (NdFeB), the best material for magnet.
The traction sheave is cast by nodular iron and which type is QT700-2.
The protection class of traction machine is IP41 for WTD1 and WTD1-B series,
IP40 for WTD2-P series; Noise class≤55dB; Acceleration vibration ≤ 0.45mm/s.
The traction machine mainly consists of stator frame, stator core, rotor, traction
sheave, brake pad, brake and encoder. The stator core is fixed to the stator frame.
The traction sheave is assembled into the rotor and there are 20 poles of magnets
are evenly distributed to the rotor.
To fix the rotation shaft and the rotor together and fix to the stator frame through
the bearing. The traction sheave is assembled to the front of the rotation shaft
which is the critical part to bear the whole weight of the lift. Encoder will be
assembled to the back of the shaft. Power supply wiring and temperature controller
are fixed inside the traction wiring connection box.
It achieves the brake function through the contact between friction plate and brake
wheel.
Detailed Photos
Product Parameters
Company Profile
Xihu (West Lake) Dis. Power Co.,Ltd.
Xihu (West Lake) Dis. Power Co.,Ltd. was founded in March,2571. It is a national Hi-Tech enterprise which specialized in providing energy-saving system.
Xihu (West Lake) Dis. Power Co., Ltd. consists of Xihu (West Lake) Dis. Power (ZheJiang ) Co., Ltd., Xihu (West Lake) Dis. Power (ZheJiang ) Co., Ltd., and Xihu (West Lake) Dis. Power (HangZhou) Co., Ltd. The headquarters is located at No. 26, Yingbin Avenue, National High-tech Zone, HangZhou, ZheJiang . The company can annually produce 250,000 electric vehicle powertrains, 300,000 electric vehicle motors, and 300,000 controllers.
Xihu (West Lake) Dis. Power has a high-quality technical R&D team of more than 120 people, with high-tech talents selected from the National Ten Thousand Talents Program, National Science and Technology Innovation and Entrepreneurship Talents, ZheJiang Science and Technology Entrepreneurship Leaders, Xihu (West Lake) Dis.ang Top Talents, and Xihu (West Lake) Dis.ang Scarce Talents. And independently developed electric vehicle powertrains, permanent magnet synchronous motors, AC asynchronous motors, permanent magnet synchronous controllers, AC asynchronous controllers and other products, serving electric passenger cars, electric logistics vehicles, electric buses, electric minibuses, New energy vehicle industries such as electric forklifts, electric engineering vehicles, and electric logistics vehicles. Xihu (West Lake) Dis. Power has mastered the core technologies of electric vehicle motors, controllers, reducers and powertrains, established the ZheJiang Engineering Technology R&D Center, and listed the ZheJiang Provincial Key Laboratory, with more than 120 sets of experimental benches and experimental equipment. Design and development, performance verification, durability test, IP67 waterproof and dustproof test, mechanical vibration test, mechanical shock test, and full working conditions NVH experiment, high and low temperature cyclic impact experiment, high and low temperature loading operation experiment and other product design verification and testing capabilities.
Xihu (West Lake) Dis. Power has built an electric vehicle powertrain automated assembly workshop, an electric motor automated assembly workshop, a controller CHINAMFG automatic placement workshop, an automated winding and embedding workshop, a casting processing center, an online spraying center, a complete machine performance digital inspection center, and Created a zero-defect quality assurance system to provide customers with perfect products and high-quality services. Xihu (West Lake) Dis. Power has obtained the automotive industry IATF16949:2016 quality management system certification, ISO9001:2015 quality management system certification, ISO14001:2015 environmental management system certification, ISO45001:2018 occupational health and safety management system certification, EU product safety CE certification, and U.S. product safety Performance UL certification, Korean electrical product safety KC certification, etc.
At present, the company has formed a research and development platform suitable for 6 categories of electric drive products such as pure electric passenger vehicles, pure electric commercial vehicles, pure electric special vehicles, extended-range hybrids, electric vehicles, and intelligent unmanned vehicles, forming a 1.2kw- 500kw power series products, supporting the development of more than 260 varieties of electric power system products for domestic and foreign vehicle companies and power system integrators. In terms of application in the electric vehicle market, the company’s products are used in electric vehicles such as FIAT, Xpeng, BAIC, Geely, BYD, Changan, Xihu (West Lake) Dis.feng, Xihu (West Lake) Dis., Haima, Zotye, GM, King Long, Xihu (West Lake) Dis., Foton, Great Wall, Weimar and other electric vehicles. It has been successfully applied and has been among the best in market share for many years. The company’s products sell well all over the country, and are exported to Europe, America, India, the Middle East, Africa and Southeast Asia.
Xihu (West Lake) Dis. Power, Innovation Technology!
FAQ
Q1. What are your terms of packing?
A: We pack our goods in neutral wooden boxes and paper cartons. If you have a legally registered brand, we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What are your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll send you the photos of the products and packages before you pay the balance. For big orders, we accept L/C.
Q3. What are your terms of delivery?
A: EXW, FOB.
Q4. How about your delivery time?
A: It will take 15 to 45days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.
Q5. Can you produce according to the samples?
A: Yes, we can produce your samples or technical drawings. We can produce the molds and fixtures in-house.
Q6. Do you test all your goods before delivery?
A: Yes, we have a 100% test before delivery, if necessary we can send an inspection report before delivery.
Q7. How long is your warranty period?
A: In general,2 years after deliveried
Q8. Do you have any certificates?
A: CE,SGS,ISO9001,IATF16949,UL,Etc
Q9. Do you have the import & export license?
We are official import & export licensed manufacturer.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 2years |
|---|---|
| Warranty: | 2years |
| Type: | Driving System |
| Suitable for: | Elevator, Funicular Car |
| Load Capacity: | 320kg-2500kg |
| Persons: | 5-30 People |
Can brake motors be adapted for use in both indoor and outdoor environments?
Brake motors can indeed be adapted for use in both indoor and outdoor environments, provided they are appropriately designed and protected against the specific conditions they will encounter. The adaptability of brake motors allows them to function effectively and safely in diverse operating environments. Here’s a detailed explanation of how brake motors can be adapted for use in both indoor and outdoor settings:
- Indoor Adaptation: Brake motors intended for indoor use are typically designed to meet the specific requirements of indoor environments. They are often constructed with enclosures that protect the motor from dust, debris, and moisture commonly found indoors. These enclosures can be in the form of drip-proof (DP), totally enclosed fan-cooled (TEFC), or totally enclosed non-ventilated (TENV) designs. The enclosures prevent contaminants from entering the motor and ensure reliable and efficient operation in indoor settings.
- Outdoor Adaptation: When brake motors are required for outdoor applications, they need to be adapted to withstand the challenges posed by outdoor conditions, such as temperature variations, moisture, and exposure to elements. Outdoor-rated brake motors are designed with additional protective measures to ensure their durability and performance. They may feature weatherproof enclosures, such as totally enclosed fan-cooled (TEFC) or totally enclosed non-ventilated (TENV) enclosures with added gaskets and seals to prevent water ingress. These enclosures provide effective protection against rain, snow, dust, and other outdoor elements, allowing the motor to operate reliably in outdoor environments.
- Environmental Sealing: Brake motors can be equipped with environmental seals to further enhance their adaptability for both indoor and outdoor use. These seals provide an additional layer of protection against the entry of moisture, dust, and other contaminants. Depending on the specific application requirements, the seals can be applied to the motor’s shaft, housing, or other vulnerable areas to ensure proper sealing and prevent damage or performance degradation due to environmental factors.
- Corrosion Resistance: In certain outdoor environments or specific indoor settings with corrosive elements, brake motors can be designed with corrosion-resistant materials and coatings. These specialized materials, such as stainless steel or epoxy coatings, provide protection against corrosion caused by exposure to moisture, chemicals, or salt air. Corrosion-resistant brake motors are essential for ensuring long-term reliability and optimal performance in corrosive environments.
- Temperature Considerations: Brake motors must be adapted to handle the temperature ranges encountered in both indoor and outdoor environments. For indoor applications, motors may be designed to operate within a specific temperature range, ensuring reliable performance without overheating. Outdoor-rated brake motors may have additional cooling features, such as oversized cooling fans or heat sinks, to dissipate heat effectively and operate within acceptable temperature limits. Heating elements can also be incorporated to prevent condensation and maintain optimal operating temperatures in outdoor or highly humid indoor environments.
- IP Rating: In addition to the specific adaptations mentioned above, brake motors for both indoor and outdoor use are often assigned an Ingress Protection (IP) rating. The IP rating indicates the motor’s level of protection against solid particles (first digit) and water ingress (second digit). The higher the IP rating, the greater the protection offered. IP ratings help users select brake motors that are suitable for their intended environment by considering factors such as dust resistance, water resistance, and overall environmental durability.
By incorporating appropriate enclosures, environmental seals, corrosion-resistant materials, temperature management features, and IP ratings, brake motors can be successfully adapted for use in both indoor and outdoor environments. These adaptations ensure that the motors are well-protected, perform reliably, and maintain their efficiency and longevity, regardless of the operating conditions they are exposed to.
What factors should be considered when selecting the right brake motor for a task?
When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:
1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.
2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.
3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.
4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.
5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.
6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.
7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.
8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.
Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.
What is a brake motor and how does it operate?
A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:
A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.
The braking mechanism in a brake motor typically employs one of the following types of brakes:
- Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
- Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.
The operation of a brake motor involves the following steps:
- Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
- Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
- Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.
Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.
editor by CX 2024-04-15
China manufacturer OEM CHINAMFG Cone Crusher Spare Parts Suit HP3 HP4 Gear Brake Motor vacuum pump oil
Product Description
OEM CHINAMFG Cone Crusher Spare Parts Suit HP3 HP4 Gear Brake Motor
Product Description
Hyton supply the one-stop service for almost all the spare and wear parts ,mainly include: Main Frame , Adjustment Ring , Head Assy ,Bowl ,Drive Gear , Counterweight assy,Shaft ,Pitman,Bronze Bushing , Pump , Tramp Release Cylinder , Bearing ,Protection Bushing, Bearing , Seals ,Spring ,Wedge ,Toggle Plate ,and Etc .
Spare parts of CHINAMFG mainly suit the cone crusher model under below
GP:GP100 GP200 GP300 GP500 GP11F GP220 GP330 GP550 GP100S GP200S GP300S GP500S GP7
HP:HP100 HP200 HP300 HP400 HP500 HP700 HP800 HP3 HP4 HP5 HP6
CH&CS:CH420 CH430 CH440 CH550 CH660 CH870 CH840 CH880 CH890 CH895 CS420 CS430 CS440 CS660
Terex:C-1540 C-1540R C-1545 C-1545P C-1550 C-1550P C-1554
Telsmith:T300 T400 T500 T900
Tri-o:TP260 TP350 TP450 TP600 TP900
Symons:2ft , 3ft , 4ft, 4 1/4ft, 5 1/2ft, 7ft
Spare parts of CHINAMFG mainly suit the jaw crusher model under below
C Series:C63 C80 C95 C96 C106 C100 C110 C116 C120 C125 C130 C140 C145 C150 C160 C200
CJ&JM Series:
CJ408 CJ409 CJ411 CJ412 CJ612 CJ612 CJ613 CJ615 CJ815 JM806 JM907 JM1108 JM1206 JM1208 JM1211 JM1312 JM1511 JM1513
Tere-x: J-1170 J-1175 J-1170AS J-1160 J-960 J-1480
Telsmith: H2238 H2550 H3244 H3450
Tri-o: CT1030 CT1040 CT1048 CT1252 CT2036 CT2436 CT3042 CT3254 CT3254B CT3648 CT4254 CT4763 CT6080
Application
Hyton widely supply the Spare Parts of Jaw Crusher , Cone Crusher ,Gyratory Crusher .
Main Features:
1.20 years experience, High wear~resistance feature, long lifetime.
2. Production capability: 30000 tons Per year.
3. Certified by ISO system certification.
4. Large amount of stock for customers with competitive prices.
5. OEM service available.
Hyton’s Guarantee to all of our customers:
1. All the processes of the casting must go along with the Metal Inspection and Dimension Inspection.
2. Hyton will always have the responsibility for all the products from CHINAMFG in the market and will serve a “24+3” service rule (After getting the request from customers. The after-service department of CHINAMFG must supply the feedback solution within 24 hours, and must get a consistent scheme and solve the problem within 3 days.
3. CHINAMFG has a professional after-service team that can promise service all over the world, service including the Installation Xihu (West Lake) Dis., Measurement at the site, Inspection and etc.
Company Profile
HangZhou CHINAMFG Heavy Industry Technology Development Co., Ltd. is a leading enterprise in the large-scale engineering machinery wear-resisting casting industry in ZheJiang Provinc ,MaHangZhou City. As a new high-tech enterprise professionally manufacturing wear-resisting casting product Which specialized in manufacturing and research of High manganese and high Chrome wear parts . After 10 years of rapid development, CHINAMFG has now become a renowned enterprise in China’s wear-resisting casting industry; it has become one of the famous supplier of wear parts for crusher and concrete mixer .
Established in June 2004, the company is now undertaking a National CHINAMFG Program Project,and five of its patented products have been honored as the “New High-Tech Product” of ZheJiang Province two of which have been listed into the New Products Program of ZheJiang Province.The company’s wear-resisting casting products have been praised to be the “Famous-brand Products of ZheJiang Province”, the company has been appraised as a “Trustworthy” unit of ZheJiang Province for many consecutive years. It was selected as 1 of the first batch of enterprises in Xihu (West Lake) Dis. District to be cultivated as the “Little Industrial Giants”. In April 2014, CHINAMFG Heavy Industry been selected as the 2nd Top 100 China Foundry Industry Enterprises again , which isanother landmark honor after being recognized as the “Professional, Refined, Special and New”Enterprise in ZheJiang Province.
Located in the New Material Industrial Park, Xihu (West Lake) Dis. High-Tech Zone, HangZhou City, thecompany covers an area of 90 Square kilometer and currently has more than 300 employees. Thecompany is equipped with lost molding production line and lost casting production line imported from FATA Company in Italy, Inductotherm Vacuum Degassing Furnace(USA), Foseco Casting Technology(U.K), SPECTRO Spectrometer (Germany), the currently most advanced ZZ418A vertical parting flaskless shoot squeeze molding machine Disa production line, horizontal molding line and self-control lost casting production line in China,the most advanced sand treatment system in China,. With 3 gas trolley heat treatment CHINAMFG and pusher-type CHINAMFG full-automatic heat treatment production lines, the company can annually produce 30,000 tons of various wear-resisting castings.
After Service
PACKING AND SHIPPING
After goods packaged well , we need only 1 day ship goods to ZheJiang port, which means that most of the spare parts you bought from CHINAMFG ,it will get your port within 30 days all around the world if ship by sea.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Certification: | CE, ISO 9001:2008 |
|---|---|
| Standard: | ASTM |
| Surface Treatment: | Polishing |
| Manufacturing Process: | Casting |
| Material: | Cast Steel |
| Transport Package: | Standard Packing |
| Customization: |
Available
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How do brake motors ensure smooth and controlled movement in equipment?
Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:
- Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
- Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
- Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
- Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
- Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
- Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.
By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.
Can you provide examples of machinery or equipment that frequently use brake motors?
In various industrial and manufacturing applications, brake motors are commonly used in a wide range of machinery and equipment. These motors provide braking functionality and enhance the safety and control of rotating machinery. Here are some examples of machinery and equipment that frequently utilize brake motors:
- Conveyor Systems: Brake motors are extensively used in conveyor systems, where they control the movement and stopping of conveyor belts. They ensure smooth and controlled starting, stopping, and positioning of material handling conveyors in industries such as logistics, warehousing, and manufacturing.
- Hoists and Cranes: Brake motors are employed in hoists and cranes to provide reliable load holding and controlled lifting operations. They ensure secure stopping and prevent unintended movement of loads during lifting, lowering, or suspension of heavy objects in construction sites, ports, manufacturing facilities, and other settings.
- Elevators and Lifts: Brake motors are an integral part of elevator and lift systems. They facilitate controlled starting, stopping, and leveling of elevators, ensuring passenger safety and smooth operation in commercial buildings, residential complexes, and other structures.
- Metalworking Machinery: Brake motors are commonly used in metalworking machinery such as lathes, milling machines, and drilling machines. They enable precise control and stopping of rotating spindles, ensuring safe machining operations and preventing accidents caused by uncontrolled rotation.
- Printing and Packaging Machinery: Brake motors are found in printing presses, packaging machines, and labeling equipment. They provide controlled stopping and precise positioning of printing cylinders, rollers, or packaging components, ensuring accurate printing, packaging, and labeling processes.
- Textile Machinery: In textile manufacturing, brake motors are used in various machinery, including spinning machines, looms, and winding machines. They enable controlled stopping and tension control of yarns, threads, or fabrics, enhancing safety and quality in textile production.
- Machine Tools: Brake motors are widely employed in machine tools such as grinders, saws, and machining centers. They enable controlled stopping and tool positioning, ensuring precise machining operations and minimizing the risk of tool breakage or workpiece damage.
- Material Handling Equipment: Brake motors are utilized in material handling equipment such as forklifts, pallet trucks, and automated guided vehicles (AGVs). They provide controlled stopping and holding capabilities, enhancing the safety and stability of load transport and movement within warehouses, distribution centers, and manufacturing facilities.
- Winches and Winders: Brake motors are commonly used in winches and winders for applications such as cable pulling, wire winding, or spooling operations. They ensure controlled stopping, load holding, and precise tension control, contributing to safe and efficient winching or winding processes.
- Industrial Fans and Blowers: Brake motors are employed in industrial fans and blowers used for ventilation, cooling, or air circulation purposes. They provide controlled stopping and prevent the fan or blower from freewheeling when power is turned off, ensuring safe operation and avoiding potential hazards.
These examples represent just a selection of the machinery and equipment where brake motors are frequently utilized. Brake motors are versatile components that enhance safety, control, and performance in numerous industrial applications, ensuring reliable stopping, load holding, and motion control in rotating machinery.
How do brake motors handle variations in load and stopping requirements?
Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:
1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.
2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.
3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.
4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.
5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.
6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.
By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.
editor by CX 2024-03-28
China supplier High Quality Truck Parts Auto Parts Park Park Brake Hub Assy Bj130 Shacman/Yunneipower/Gallop/Hong Yan/Deutz/Liuzhou Motor/Liuzhou Motor vacuum pump booster
Product Description
| Description: | Park Brake Hub Assy |
| Model: | BJ130 |
| Specification: | d60*4d12*zL60/70mm |
| Part No.: | G757106 |
| Measurement: | 23*23*12CM |
| Brand: | ZHONGPEI |
| Warranty: | 6 Months |
| Application: | |
| Package: | CARTON BOX |
| Delivery: | 1-3days |
One -station purchasing
Occupy an area of 50, 000 square meters, 20 warehouses with over 700 members…
Supporting with over 100, 000 kinds of spare parts, which make us always offer our customers satisfied service, especially timely deliver and variety kinds of auto parts
1: 25 years’ experience in auto parts.
2: No. 1 auto parts supplier in China Brand vehicles.
3: Auto parts on light, medium and heavy truck, bus, pick up.
4: Supply Engine/Gearbox assy and all Engine/Gearbox/Chassis/Body spare parts.
Chinese brand vehicles’ spare parts available…
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JAC1571,JAC1571,JAC1030,JAC1035,JAC1040,JAC1045,JAC1048,JAC1061,JAC1063,JAC1083,JAC3045,JAC3048,JAC3072,JAC3090,JAC-SWORD,JAC-GALLOP,ReFine,JAC-BUS(HK/HFC),JAC-forklifts,JAC-PICK… |
| FOTON/FORLAND/BAW SERIES
BJ1571,BJ6486/88, BJ1571,BJ1571,BJ1036,BJ1039,BJ1043,BJ1046,BJ1049(OLLIN),BJ1069(OLLIN),BJ1089,BJ3042,BJ3043,BJ3052,BJ3062,BJ3072,AUMAN,BAW1030,BAW1040,BAW1044,BAW1048^ |
| JMC/ISUZU SERIES
JMC1571,JMC1030,JMC1032,JMC1040,JMC1042,NHR,NKR,100P,600P,700P^ |
| XIHU (WEST LAKE) DIS.FENG SERIES
EQ1030,EQ1032,EQ1040,EQ1044,EQ1045,EQ1071,EQ1081,EQ3060,EQ3061,EQ3092,DFL-KINLAND,DFA-BUS^ |
| SINOTRUK SERIES
STEYR,STEYR KING,NEW-HUANGHE,HOWO,HOWO-A7,SITRAK-T7H,Golden Prince,HOKA,HAOYUN,HOWO -LIGHT TRUCK,MINE TRUCK,Golden Prince^ |
| FAW SERIES
CA1571,CA1031,CA1041,CA1047,CA1051,CA1061,CA1081,J4,J4Q,J5K,J5M,J5P,J5Q,J6^ |
| YUXIHU (WEST LAKE) DIS. SERIES
NJ1571,NJ1026,NJ1571,NJ1030,NJ1035,NJ1038,NJ1040,NJ1042,NJ1043,NJ1062,NJ1063^ |
| BUS SERIES
KING LONG(XMQ),GOLDEN DRAGON(XML),HIGER(KLQ),YUTONG(ZK),ZHONG TONG(LCK),YOUNG MAN(JNP),HENG TONG(CKZ),SHAOLIN(SLG),XIHU (WEST LAKE) DIS.,SHENLONG(SLK),ANKAI(HFF),FOTON O-V(BJ),HUANGHAI(DD),ZONDA(YCK)^ |
| OTHER SERIES
ZheJiang -F2000, ZheJiang -F3000,SAIC-IVECO XIHU (WEST LAKE) DIS.N,CAMC GREAT WALL(CC),ZXIHU (WEST LAKE) DIS.(BQ),JINBEI(SY),DADI AUTO(BDD),XINKAI(HXK),TIANMA(KZ),GONOW,HAFEI,CHANA,CHANGHE,XIHU (WEST LAKE) DIS.,CHERY,GEELY,BYD^ |
| After-sales Service: | 6 Months |
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| Warranty: | 6 Months |
| Type: | Chassis |
| Customization: |
Available
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| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do brake motors ensure smooth and controlled movement in equipment?
Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:
- Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
- Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
- Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
- Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
- Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
- Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.
By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.
What factors should be considered when selecting the right brake motor for a task?
When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:
1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.
2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.
3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.
4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.
5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.
6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.
7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.
8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.
Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.
What are the key components of a typical brake motor system?
A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:
1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.
2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.
3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.
4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.
5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.
6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.
7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.
8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.
These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.
editor by CX 2023-12-11