China factory 130mm Variable Speed Electric Brake Brushless DC Motor Synchronous Motor 15kw with Great quality

Product Description

Quiet, stable and reliable for long life operation
1.Diameters: 130mm
2.Lengths:  105mm;135mm;165mm
3.Continuous torques: 2.0Nm;4.0Nm;6.0Nm
4.Power: 314W;628W;942W
5.Speeds up to 1500rpm;1500rpm;1500rpm
6.Environmental conditions: -10~+40°C
7.Number of poles/phase:8/3
8.Mangnet material:Sintered NdFeB
9.Insulation class:B
10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback
11.We can design the special voltage and shaft, and so on

Model 130ZWX01 130ZWX02 130ZWX03
Voltage V 48
No load speed rpm 1760 1760 1760
Rated torque Nm 2.0  4.0  6.0 
Rated speed rpm 1500 1500 1500
Rated current A 9.0  17.0  25.0 
Torque(max) Nm 6.0  12.0  18.0 
At Torque(max)Current A 25 48 72
Rotor inertia Kgmm² 580 1000 1360
Back-EMF constant V/krpm 19 19 19
Torque Constant Nm/A 0.259 0.259 0.259
Resistance(20ºC) ohm 0.84 0.46 0.31
Weight Kg 5.2 7.6 10.0 
L1 mm 105 135 165
Rotor:La mm 30 55 95

Normal type of shaft

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments
Operating Speed: Constant Speed
Excitation Mode: Compound
Function: Driving
Number of Poles: 8
Structure and Working Principle: Brushless
Samples:
US$ 74/Piece
1 Piece(Min.Order)

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Customization:
Available

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brake motor

How do brake motors impact the overall productivity of manufacturing processes?

Brake motors have a significant impact on the overall productivity of manufacturing processes by enhancing operational efficiency, improving safety, and enabling precise control over motion. They play a crucial role in ensuring smooth and controlled movement, which is vital for the seamless operation of machinery and equipment. Here’s a detailed explanation of how brake motors impact the overall productivity of manufacturing processes:

  • Precise Control and Positioning: Brake motors enable precise control over the speed, acceleration, and deceleration of machinery and equipment. This precise control allows for accurate positioning, alignment, and synchronization of various components, resulting in improved product quality and reduced errors. The ability to precisely control the motion enhances the overall productivity of manufacturing processes by minimizing waste, rework, and downtime.
  • Quick Deceleration and Stopping: Brake motors provide fast and controlled deceleration and stopping capabilities. This is particularly important in manufacturing processes that require frequent changes in speed or direction. The ability to rapidly decelerate and stop equipment allows for efficient handling of workpieces, quick tool changes, and seamless transitions between manufacturing steps. It reduces cycle times and improves overall productivity by minimizing unnecessary delays and optimizing throughput.
  • Improved Safety: Brake motors enhance safety in manufacturing processes by providing reliable braking functionality. They help prevent coasting or unintended movement of equipment when power is cut off or during emergency situations. The braking capability of brake motors contributes to the safe operation of machinery, protects personnel, and prevents damage to equipment or workpieces. By ensuring a safe working environment, brake motors help maintain uninterrupted production and minimize the risk of accidents or injuries.
  • Enhanced Equipment Performance: The integration of brake motors into manufacturing equipment improves overall performance. Brake motors work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to optimize motor operation. This integration allows for efficient power utilization, reduced energy consumption, and improved responsiveness. By maximizing equipment performance, brake motors contribute to higher productivity, lower operational costs, and increased output.
  • Reduced Downtime and Maintenance: Brake motors are designed for durability and reliability, reducing the need for frequent maintenance and minimizing downtime. The robust construction and high-quality components of brake motors ensure long service life and consistent performance. This reliability translates into fewer unplanned shutdowns, reduced maintenance requirements, and improved overall equipment availability. By minimizing downtime and maintenance-related interruptions, brake motors contribute to increased productivity and manufacturing efficiency.
  • Flexibility and Adaptability: Brake motors offer flexibility and adaptability in manufacturing processes. They can be integrated into various types of machinery and equipment, spanning different industries and applications. Brake motors can be customized to meet specific requirements, such as adjusting brake torque or incorporating specific control algorithms. This adaptability allows manufacturers to optimize their processes, accommodate changing production needs, and increase overall productivity.

In summary, brake motors impact the overall productivity of manufacturing processes by providing precise control and positioning, enabling quick deceleration and stopping, improving safety, enhancing equipment performance, reducing downtime and maintenance, and offering flexibility and adaptability. Their role in ensuring smooth and controlled movement, combined with their reliable braking functionality, contributes to efficient and seamless manufacturing operations, ultimately leading to increased productivity, improved product quality, and cost savings.

brake motor

How do manufacturers ensure the quality and reliability of brake motors?

Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:

  • Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
  • Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
  • Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
  • Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
  • Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
  • Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
  • Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
  • Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.

By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.

brake motor

Can you explain the primary purpose of a brake motor in machinery?

The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here’s a detailed explanation of the primary purpose of a brake motor in machinery:

1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.

2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.

3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.

4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.

Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.

China factory 130mm Variable Speed Electric Brake Brushless DC Motor Synchronous Motor 15kw   with Great quality China factory 130mm Variable Speed Electric Brake Brushless DC Motor Synchronous Motor 15kw   with Great quality
editor by CX 2023-11-29

China Good quality AC Steady Operating Low Noise Kitchenware Single Phase Shaded Pole Motor for Refrigerator Fan/ Electromagnetic-Brake vacuum pump brakes

Product Description

Product characteristic: 
1. Stator size is optional
2. Safe, reliable, low noise, good starting, long life
3. Strong power
Rated voltage 110~120V/220~240V-50/60Hz

Typical used: 
Compact high-performance fan motor used on Refrigerator, Ice Chest, Condensing plant, Ventilator Etc
1. Stator size: 82*25mm
2. Speed: 1750RPM
3. Safe, reliable, low noise, good starting, long life

Machanical parameter:
Voltage(V): 110-240
Frequency: 50/60Hz
Current(A): 0.75
Input Power: 70W
Torque: 100mN. M

Shaft diameter(mm)=4-6mm
Shaft length(mm)=according to customer’s requirement
Speed(r/min)=according to customer’s requirement
Current(A)=according to customer’s requirement
Input power(W)=according to customer’s requirement
 

MODEL STATOR SIZE SHAFT DIA VOLT INPUT POWER TORQUE (g.cm) SPEED RATED
YJ8213 13mm 5mm 110-240V 40W 80.51mN.m 1550RPM
YJ8216 16mm 6mm 110-240V 50W 85.82mN.m 1500RPM
YJ8219 19mm 7mm 110-240V 65W 100mN.m 1650RPM
YJ8225 25mm 7mm 110-240V 70W 118mN.m 1750RPM
YJ8230 30mm 8mm 110-240V 85W 150mN.m 1800RPM
 

Ritscher group was established in 2006.we always focus on micro-motors for household and industrial electrical appliance.Currently, we have professional micro-motor factories separatlly located in ZheJiang & ZHangZhoug province.It has 50,000 square CHINAMFG plants and more than 500 employees, annual output  is 5 million pcs and has 10 million pcs annual producing capacity.After years development,we built a great reputation in the domestic and oversea market and have the trust from our  global customers.
We  started our business from shaded pole motors, after 10 years development,our products  is enlarged to BLDC motors ,capacitor motors ,synchronous motors,stepping motors,servo motors, and PMDC motors.Our products  are widely used for making refrigerators, freezers, micro-wave ovens, air warmers, air exhausters, ventilators,ovens, air filter, massage machines and many other equipments.
To design the lastest technology motors and meet our customers requirments,we have the very capable  R&D team,to ensure our products quality ,we have very strict manage system for our production department & QC department,to make our cost lower,we have the very professional purchase department, We dedicate to make every details better than we could do.
To offer quick and better service to our customers in Australia and New Zeland,we set up branch office in Australia since 2017 with exprienced consultant to support the business ,which will bring more customers to get know of us.
We will keep doing our job,move CHINAMFG step by step to make our business area wider and brighter.

Our company FAQ for you

(1) Q: What kind motors you can provide?
A:For now,we mainly provide Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,
Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.

(2) Q: Is it possible to visit your factory
A: Sure. But please kindly keep us posted a few days in advance. We need to check our
schedule to see if we are available then.

(3) Q: Can I get some samples
A: It depends. If only a few samples for personal use or replacement, I am afraid it will
be difficult for us to provide, because all of our motors are custom made and no stock
available if there is no further needs. If just sample testing before the official order and
our MOQ, price and other terms are acceptable, we’d love to provide samples.

(4) Q: Is there a MOQ for your motors?
A: Yes. The MOQ is between 1000~10,000pcs for different models after sample approval.
But it’s also okay for us to accept smaller lots like a few dozens, hundreds or thousands
For the initial 3 orders after sample approval.For samples, there is no MOQ requirement. But the less the better (like no more than 5pcs) on condition that the quantity is enough in case any changes needed after initial testing.
 

Application: Automation Equipment, Audio and Video Equipment, Moving Machinery
Operating Speed: High Speed
Power Source: AC Motor
Function: Driving
Casing Protection: Protection Type
Number of Poles: 12
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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brake motor

How do brake motors handle variations in brake torque and response time?

Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here’s a detailed explanation of how brake motors handle variations in brake torque and response time:

  • Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
  • Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
  • Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
  • Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system’s overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
  • Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.

By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.

brake motor

How does a brake motor enhance safety in industrial and manufacturing settings?

In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:

1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.

2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.

3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.

4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.

5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.

6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.

7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.

8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.

By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.

brake motor

Can you explain the primary purpose of a brake motor in machinery?

The primary purpose of a brake motor in machinery is to provide controlled stopping and holding of loads. A brake motor combines the functionality of an electric motor and a braking system into a single unit, offering convenience and efficiency in various industrial applications. Here’s a detailed explanation of the primary purpose of a brake motor in machinery:

1. Controlled Stopping: One of the main purposes of a brake motor is to achieve controlled and rapid stopping of machinery. When power is cut off or the motor is turned off, the braking mechanism in the brake motor engages, creating friction and halting the rotation of the motor shaft. This controlled stopping is crucial in applications where precise and quick stopping is required to ensure the safety of operators, prevent damage to equipment, or maintain product quality. Industries such as material handling, cranes, and conveyors rely on brake motors to achieve efficient and controlled stopping of loads.

2. Load Holding: Brake motors are also designed to hold loads in a stationary position when the motor is not actively rotating. The braking mechanism in the motor engages when the power is cut off, preventing any unintended movement of the load. Load holding is essential in applications where it is necessary to maintain the position of the machinery or prevent the load from sliding or falling. For instance, in vertical applications like elevators or lifts, brake motors hold the load in place when the motor is not actively driving the movement.

3. Safety and Emergency Situations: Brake motors play a critical role in ensuring safety and mitigating risks in machinery. In emergency situations or power failures, the braking system of a brake motor provides an immediate response, quickly stopping the rotation of the motor shaft and preventing any uncontrolled movement of the load. This rapid and controlled stopping enhances the safety of operators and protects both personnel and equipment from potential accidents or damage.

4. Precision and Positioning: Brake motors are utilized in applications that require precise positioning or accurate control of loads. The braking mechanism allows for fine-tuned control, enabling operators to position machinery or loads with high accuracy. Industries such as robotics, CNC machines, and assembly lines rely on brake motors to achieve precise movements, ensuring proper alignment, accuracy, and repeatability. The combination of motor power and braking functionality in a brake motor facilitates intricate and controlled operations.

Overall, the primary purpose of a brake motor in machinery is to provide controlled stopping, load holding, safety in emergency situations, and precise positioning. By integrating the motor and braking system into a single unit, brake motors streamline the operation and enhance the functionality of various industrial applications. Their reliable and efficient braking capabilities contribute to improved productivity, safety, and operational control in machinery and equipment.

China Good quality AC Steady Operating Low Noise Kitchenware Single Phase Shaded Pole Motor for Refrigerator Fan/ Electromagnetic-Brake   vacuum pump brakesChina Good quality AC Steady Operating Low Noise Kitchenware Single Phase Shaded Pole Motor for Refrigerator Fan/ Electromagnetic-Brake   vacuum pump brakes
editor by CX 2023-11-29

China supplier 1HP/0.75kw Yej2-802-4 Electromagnetic Brake Three- Phase Asynchronous Motor vacuum pump electric

Product Description

Company Introduction

DAJI GROUP. ZHangZhouG CHINAMFG ELECTRIC MOTOR Co., Ltd, is professional enaged in electric motor manufacturing for 30 years since 1988. The headquarters is located in ZheJiang city, group with 4 manufacturing bases in zHangZhoug and ZheJiang , has more than 300 national sales centers and special agencies, and exported to more than 50 countries and regions.

Factory Advantages

1. 30 years history
2. Competitive price
3. Guaranteed quality 
4. Fast delivery time: normal models about 15-20 days , unusual models about 30 days
5. 100% testing after every process, 100% raw materials are selective 
6. High efficiency 
7. Low noise  
8. Long life
9. Power saving
10. Slight vibration
11. It is newly designed in conformity with the relevant rules of IEC standards
12. Professional Service
13. Warranty: 12 months from date of delivery
14. Main Market: South America, Europe, Middle East, Southest Asia, Africa and so on  
15. We have certificates for CE, CCC, ISO9001, SGS and so on

Product Introduction

The series of YEJ2 motor is the improvement product of YEJ series motor, which can realize rapid braking after the motor loses power. And the electrical performance, installation size, protection class and insulation class are consistent with the requirements of YE2 series motor.

It is applicable to all kinds of machine tools, printing machinery, air forging press, transportation machinery, food machinery, civil engineering machinery and other machinery that require quick stop, accurate positioning, reciprocating operation and prevent sliding. And it is used as spindle drive and auxiliary drive in these machinery.
 

YEJ2 Series Electromagnetic Brake Three- Phase Asynchronous Motor
1). Frame: 80 – 225 mm
2). Power: 0.55 – 45 kW
3). Voltage: 380 V, or Customized
4). Frequency: 50 Hz
5). Shell: cast iron body, aluminum body
6). Pole: 2, 4, 6, 8
7). Protection degree: IP44 (motor) & IP23 (brake)
8). Insulation class: F
9). Cooling method: IC411
10). Duty Type: S1
11).Certificates: CE, CCC, ISO9001, SGS and so on

Working Condition: ambient temperature is -15oC to 40oC, and below 1000 CHINAMFG above sea level

Mounting Type:
Conventional mounting type and suitable frame size are given in following table(with “√”)

Frame Basic Type Derived Type
B3 B5 B6 B7 B8 B35 V1 V3 V5 V6 V15 V18 V35 V36 V37
80~160
180~225

FAQ:

Q: What is your delivery time?
A: Within 20-25 days after receiving deposit. 

Q: Do you offer OEM service?
A: Yes. We accept OEM service. 

Q: What is your MOQ of this item ?
A: 10 PCS per item.   

Q: Can we type our brand on it?
A: Yes, of course.

Q: Where is your loading port ?
A: HangZhou Port, ZheJiang Port, China.

Q: What is your production capacity?
A: About 1000 PCS per day.

Ordering Instructions

1. Please indicate the fram size, power, synchronous speed, voltage, frequency, install measurements, inlet cable entrance type and direction of rotation etc.

2. If have special request, such as the voltage, frequency, protection degree, duplex shaft, direction of rotation, temperature monitoring device, install measurements, bearing oil discharge device and so on, please indicate in details in the ordering contract and CHINAMFG technical agreement if necessary.

3. When ordering other series of motor and derived motor in the sample, please follow this instruction without further notice, thank you for your cooperation!

 

Application: Industrial
Speed: Low Speed
Number of Stator: Three-Phase
Casing Protection: Closed Type
Number of Poles: 4
Starting Mode: y-δ Starting
Customization:
Available

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brake motor

How do brake motors handle variations in brake torque and response time?

Brake motors are designed to handle variations in brake torque and response time to ensure reliable and efficient braking performance. These variations can arise due to different operating conditions, load characteristics, or specific application requirements. Here’s a detailed explanation of how brake motors handle variations in brake torque and response time:

  • Brake Design and Construction: The design and construction of brake systems in brake motors play a crucial role in handling variations in brake torque and response time. Brake systems typically consist of brake pads or shoes that press against a brake disc or drum to generate frictional forces and provide braking action. The materials used for the brake components, such as brake linings, can be selected or designed to offer a wide range of torque capacities and response characteristics. By choosing the appropriate materials and optimizing the brake system design, brake motors can accommodate variations in torque requirements and response times.
  • Brake Control Mechanisms: Brake motors employ different control mechanisms to manage brake torque and response time. These mechanisms can be mechanical, electrical, or a combination of both. Mechanical control mechanisms often utilize springs or levers to apply and release the brake, while electrical control mechanisms rely on electromagnets or solenoids to engage or disengage the brake. The control mechanisms can be adjusted or configured to modulate the brake torque and response time based on the specific needs of the application.
  • Brake Torque Adjustments: Brake motors may offer provisions for adjusting the brake torque to accommodate variations in load requirements. This can be achieved through the selection of different brake linings or by adjusting the spring tension or magnetic force within the brake system. By modifying the brake torque, brake motors can provide the necessary braking force to meet the demands of different operating conditions or load characteristics.
  • Response Time Optimization: Brake motors can be engineered to optimize the response time of the braking system. The response time refers to the time it takes for the brake to engage or disengage once the control signal is applied. Several factors can influence the response time, including the design of the control mechanism, the characteristics of the brake linings, and the braking system’s overall dynamics. By fine-tuning these factors, brake motors can achieve faster or slower response times as required by the application, ensuring effective and timely braking action.
  • Electronic Control Systems: In modern brake motors, electronic control systems are often employed to enhance the flexibility and precision of brake torque and response time adjustments. These systems utilize sensors, feedback mechanisms, and advanced control algorithms to monitor and regulate the brake performance. Electronic control allows for real-time adjustments and precise control of the brake torque and response time, making brake motors more adaptable to variations in operating conditions and load requirements.

By combining appropriate brake design and construction, control mechanisms, torque adjustments, response time optimization, and electronic control systems, brake motors can effectively handle variations in brake torque and response time. This enables them to provide reliable and efficient braking performance across a wide range of operating conditions, load characteristics, and application requirements.

brake motor

How do manufacturers ensure the quality and reliability of brake motors?

Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:

  • Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
  • Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
  • Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
  • Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
  • Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
  • Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
  • Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
  • Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.

By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.

brake motor

What are the key components of a typical brake motor system?

A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:

1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.

2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.

3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.

4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.

5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.

6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.

7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.

8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.

These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.

China supplier 1HP/0.75kw Yej2-802-4 Electromagnetic Brake Three- Phase Asynchronous Motor   vacuum pump electricChina supplier 1HP/0.75kw Yej2-802-4 Electromagnetic Brake Three- Phase Asynchronous Motor   vacuum pump electric
editor by CX 2023-11-18

China OEM CHINAMFG MCR05 Hydraulic Wheel Motor Low Speed High Torque with Brake, Dual Speed Control vacuum pump adapter

Product Description

Product Description 

1. Product Features:

MCR05 Hydraulic Wheel Motor:

1) Incurve radial piston type.
2) Designed in control modules, combine freely.
3) High efficiency, High pressure, low noise.
4) Radial piston, Low speed, High torque.

 

2. Applications:

Mining Machinery: Coal Winning Machine, Road Header, Heavy Duty Handling Car, Coal Mine Drill.

Engineering Machinery: Skid Steer Loader, Break Machine.

Technical specification 
 

Type

MCR05-380

MCR05-470

MCR05-520

MCR05-565

MCR05-680

MCR05-750

Displacement(ml/r)

380

470

520

565

680

750

Continuous output power(kw)

29

29

29

29

35

35

Differential pressure 10Mpa torque(Nm)

604

748

827

899

1082

1194

Rated torque(Nm)

1419

1756

1942

2111

2540

2802

Pressure rating(Mpa)

25

25

25

25

25

25

Max. pressure(Mpa)

40

40

40

40

40

40

Max. speed(rpm)

220

220

220

220

220

170

Certification: ISO9001
Excitation Mode: Excited
Power Rating: Other
Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

brake motor

What safety precautions should be followed when working with brake motors?

Working with brake motors requires adherence to specific safety precautions to ensure the well-being of personnel and the proper functioning of the equipment. Brake motors involve electrical components and potentially hazardous mechanical operations, so it is essential to follow established safety guidelines. Here’s a detailed explanation of the safety precautions that should be followed when working with brake motors:

  • Qualified Personnel: Only trained and qualified individuals should be allowed to work with brake motors. They should have a thorough understanding of electrical systems, motor operation, and safety procedures. Proper training ensures that personnel are familiar with the specific risks associated with brake motors and know how to handle them safely.
  • Power Isolation: Before performing any maintenance or repair tasks on a brake motor, it is crucial to isolate the power supply to the motor. This can be achieved by disconnecting the power source and following lockout/tagout procedures to prevent accidental re-energization. Power isolation eliminates the risk of electric shock and allows safe access to the motor without the danger of unexpected startup.
  • Personal Protective Equipment (PPE): When working with brake motors, appropriate personal protective equipment should be worn. This may include safety glasses, gloves, protective clothing, and hearing protection, depending on the specific hazards present. PPE helps safeguard against potential hazards such as flying debris, electrical shocks, and excessive noise, providing an additional layer of protection for personnel.
  • Proper Ventilation: Adequate ventilation should be ensured when working with brake motors, especially in indoor environments. Ventilation helps dissipate heat generated by the motor and prevents the buildup of potentially harmful fumes or gases. Proper ventilation reduces the risk of overheating and improves air quality, creating a safer working environment.
  • Safe Lifting and Handling: Brake motors can be heavy and require proper lifting and handling techniques to prevent injuries. When moving or installing a motor, personnel should use appropriate lifting equipment, such as cranes or hoists, and follow safe lifting practices. It is important to avoid overexertion, use proper body mechanics, and seek assistance when necessary to prevent strains or accidents.
  • Protection Against Moving Parts: Brake motors may have rotating or moving parts that pose a risk of entanglement or crushing injuries. Guards and protective covers should be in place to prevent accidental contact with these hazardous areas. Personnel should never reach into or attempt to adjust the motor while it is in operation or without proper lockout/tagout procedures in place.
  • Maintenance and Inspection: Regular maintenance and inspection of brake motors are essential for their safe and reliable operation. Maintenance tasks should only be performed by qualified personnel following manufacturer recommendations. Before conducting any maintenance or inspection, the motor should be properly isolated and de-energized. Visual inspections, lubrication, and component checks should be carried out according to the motor’s maintenance schedule to identify and address any potential issues before they escalate.
  • Follow Manufacturer Guidelines: It is crucial to follow the manufacturer’s guidelines and recommendations when working with brake motors. This includes adhering to installation procedures, operating instructions, and maintenance practices specified by the manufacturer. Manufacturers provide specific safety instructions and precautions that are tailored to their equipment, ensuring safe and efficient operation when followed meticulously.
  • Training and Awareness: Ongoing training and awareness programs should be implemented to keep personnel updated on safety practices and potential hazards associated with brake motors. This includes providing clear instructions, conducting safety meetings, and promoting a safety-conscious culture. Personnel should be encouraged to report any safety concerns or incidents to ensure continuous improvement of safety measures.

By following these safety precautions, personnel can mitigate risks and create a safer working environment when dealing with brake motors. Adhering to proper procedures, using appropriate PPE, ensuring power isolation, practicing safe lifting and handling, protecting against moving parts, conducting regular maintenance and inspections, and staying informed about manufacturer guidelines are all crucial steps in maintaining a safe and efficient work environment when working with brake motors.

brake motor

How do manufacturers ensure the quality and reliability of brake motors?

Manufacturers employ various processes and measures to ensure the quality and reliability of brake motors. These processes involve rigorous testing, adherence to industry standards, quality control procedures, and continuous improvement initiatives. Here’s a detailed explanation of how manufacturers ensure the quality and reliability of brake motors:

  • Design and Engineering: Manufacturers invest considerable effort in the design and engineering phase of brake motors. They employ experienced engineers and designers who follow industry best practices and utilize advanced design tools to develop motors with robust and reliable braking systems. Thorough analysis, simulations, and prototyping are conducted to optimize the motor’s performance, efficiency, and safety features.
  • Material Selection: High-quality materials are chosen for the construction of brake motors. Manufacturers carefully select components such as motor windings, brake discs, brake pads, and housing materials to ensure durability, heat resistance, and optimal friction characteristics. The use of quality materials enhances the motor’s reliability and contributes to its long-term performance.
  • Manufacturing Processes: Stringent manufacturing processes are implemented to ensure consistent quality and reliability. Manufacturers employ advanced machinery and automation techniques for precision assembly and production. Strict quality control measures are applied at each stage of manufacturing to detect and rectify any defects or deviations from specifications.
  • Testing and Quality Assurance: Brake motors undergo comprehensive testing and quality assurance procedures before they are released to the market. These tests include performance testing, load testing, endurance testing, and environmental testing. Manufacturers verify that the motors meet or exceed industry standards and performance specifications. Additionally, they conduct safety tests to ensure compliance with applicable safety regulations and standards.
  • Certifications and Compliance: Manufacturers seek certifications and compliance with relevant industry standards and regulations. This may include certifications such as ISO 9001 for quality management systems or certifications specific to the motor industry, such as IEC (International Electrotechnical Commission) standards. Compliance with these standards demonstrates the manufacturer’s commitment to producing high-quality and reliable brake motors.
  • Quality Control and Inspection: Manufacturers implement robust quality control processes throughout the production cycle. This includes inspection of raw materials, in-process inspections during manufacturing, and final inspections before shipment. Quality control personnel conduct visual inspections, dimensional checks, and performance evaluations to ensure that each brake motor meets the specified quality criteria.
  • Continuous Improvement: Manufacturers prioritize continuous improvement initiatives to enhance the quality and reliability of brake motors. They actively seek customer feedback, monitor field performance, and conduct post-production evaluations to identify areas for improvement. This feedback loop helps manufacturers refine their designs, manufacturing processes, and quality control procedures, leading to increased reliability and customer satisfaction.
  • Customer Support and Warranty: Manufacturers provide comprehensive customer support and warranty programs for their brake motors. They offer technical assistance, troubleshooting guides, and maintenance recommendations to customers. Warranty coverage ensures that any manufacturing defects or malfunctions are addressed promptly, bolstering customer confidence in the quality and reliability of the brake motors.

By employing robust design and engineering processes, meticulous material selection, stringent manufacturing processes, comprehensive testing and quality assurance procedures, certifications and compliance with industry standards, rigorous quality control and inspection measures, continuous improvement initiatives, and dedicated customer support and warranty programs, manufacturers ensure the quality and reliability of brake motors. These measures contribute to the production of high-performance motors that meet the safety, durability, and performance requirements of industrial and manufacturing applications.

brake motor

What industries and applications commonly use brake motors?

Brake motors find wide-ranging applications across various industries that require controlled stopping, load holding, and precise positioning. Here’s a detailed overview of the industries and applications commonly using brake motors:

1. Material Handling: Brake motors are extensively used in material handling equipment such as cranes, hoists, winches, and conveyors. These applications require precise control over the movement of heavy loads, and brake motors provide efficient stopping and holding capabilities, ensuring safe and controlled material handling operations.

2. Elevators and Lifts: The vertical movement of elevators and lifts demands reliable braking systems to hold the load in position during power outages or when not actively driving the movement. Brake motors are employed in elevator systems to ensure passenger safety and prevent unintended movement or freefall of the elevator car.

3. Machine Tools: Brake motors are used in machine tools such as lathes, milling machines, drilling machines, and grinders. These applications often require precise positioning and rapid stopping of rotating spindles or cutting tools. Brake motors provide the necessary control and safety measures for efficient machining operations.

4. Conveyor Systems: Conveyor systems in industries like manufacturing, logistics, and warehouses utilize brake motors to achieve accurate control over the movement of goods. Brake motors enable smooth acceleration, controlled deceleration, and precise stopping of conveyor belts, ensuring proper material flow and minimizing the risk of collisions or product damage.

5. Crushers and Crushers: In industries such as mining, construction, and aggregates, brake motors are commonly used in crushers and crushers. These machines require rapid and controlled stopping to prevent damage caused by excessive vibration or unbalanced loads. Brake motors provide the necessary braking force to halt the rotation of crusher components quickly.

6. Robotics and Automation: Brake motors play a vital role in robotics and automation systems that require precise movement control and positioning. They are employed in robotic arms, automated assembly lines, and pick-and-place systems to achieve accurate and repeatable movements, ensuring seamless operation and high productivity.

7. Printing and Packaging: Brake motors are utilized in printing presses, packaging machines, and labeling equipment. These applications require precise control over the positioning of materials, accurate registration, and consistent stopping during printing or packaging processes. Brake motors ensure reliable performance and enhance the quality of printed and packaged products.

8. Textile Machinery: Brake motors are commonly found in textile machinery such as spinning machines, looms, and textile printing equipment. These applications demand precise control over yarn tension, fabric movement, and position holding. Brake motors offer the necessary braking force and control for smooth textile manufacturing processes.

9. Food Processing: Brake motors are employed in food processing equipment, including mixers, slicers, extruders, and dough handling machines. These applications require precise control over mixing, slicing, and shaping processes, as well as controlled stopping to ensure operator safety and prevent product wastage.

These are just a few examples, and brake motors are utilized in numerous other industries and applications where controlled stopping, load holding, and precise positioning are essential. The versatility and reliability of brake motors make them a preferred choice in various industrial sectors, contributing to enhanced safety, productivity, and operational control.

China OEM CHINAMFG MCR05 Hydraulic Wheel Motor Low Speed High Torque with Brake, Dual Speed Control   vacuum pump adapter	China OEM CHINAMFG MCR05 Hydraulic Wheel Motor Low Speed High Torque with Brake, Dual Speed Control   vacuum pump adapter
editor by CX 2023-11-18

China Standard 1FL6032-2af21-1lh1 Good Price 200W Servo Motor with Brake for CHINAMFG vacuum pump engine

Product Description

 

Product Description

SIMOTICS S-1FL6 series 200W Low Inertia servomotor list

1FL6032-2AF21-1AA1

1FL6032-2AF21-1AB1

1FL6032-2AF21-1AG1

1FL6032-2AF21-1AH1

1FL6032-2AF21-1LA1

1FL6032-2AF21-1LB1

1FL6032-2AF21-1LG1

1FL6032-2AF21-1LH1

1FL6032-2AF21-1MA1

1FL6032-2AF21-1MB1

1FL6032-2AF21-1MG1

1FL6032-2AF21-1MH1

SIMOTICS S-1FL6 series 400W Low Inertia servomotor list

1FL6034-2AF21-1AA1

1FL6034-2AF21-1AB1

1FL6034-2AF21-1AG1

1FL6034-2AF21-1AH1

1FL6034-2AF21-1LA1

1FL6034-2AF21-1LB1

1FL6034-2AF21-1LG1

1FL6034-2AF21-1LH1

1FL6034-2AF21-1MA1

1FL6034-2AF21-1MB1

1FL6034-2AF21-1MG1

1FL6034-2AF21-1MH1

Company Profile

About FOCUS

* More than 10 years’ experience in the Industrial Automation field.

* Main products range: servo system, PLC, HMI, inverter, sensor, linear motion products, and etc.

* We supply various brands from Germany, Japan, Italy, ZheJiang (China), USA, and etc.

* We have established long-term business with many customers from all over the world.

Why Choose Us

Delivery & Payment

FAQ

Q: Are you reliable?
A: With over 10 years’ experince in industrial automation field, we supply our customers brand new and original goods with high quality. Many old customers trust us very much.

Q:What is the warranty for the goods?
A: All goods have 1 year warranty.

Q: How about the delivery lead time?
A: Normally in 3-5 working days.

Q: How about the shippment?
A: We can ship goods by express, such as DHL, FedEx, UPS, CDEK, ARAMEX, and by train, by ship.

Q: How about the Payment?
A: We accpet T/T, PayPal, Western Union, credit card, L/C, Alipay, Wechat pay, and etc.

Application: Industrial
Speed: 3000rpm
Number of Stator: Single-Phase
Function: Driving
Casing Protection: Explosion-Proof Type
Number of Poles: Other
Customization:
Available

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brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

What maintenance practices are essential for extending the lifespan of a brake motor?

Maintaining a brake motor properly is crucial for extending its lifespan and ensuring optimal performance. Regular maintenance practices help prevent premature wear, identify potential issues, and address them promptly. Here are some essential maintenance practices for extending the lifespan of a brake motor:

  • Cleanliness: Keeping the brake motor clean is important to prevent the accumulation of dirt, dust, or debris that can affect its performance. Regularly inspect the motor and clean it using appropriate cleaning methods and materials, ensuring that the power is disconnected before performing any cleaning tasks.
  • Lubrication: Proper lubrication of the brake motor’s moving parts is essential to minimize friction and reduce wear and tear. Follow the manufacturer’s recommendations regarding the type of lubricant to use and the frequency of lubrication. Ensure that the lubrication points are accessible and apply the lubricant in the recommended amounts.
  • Inspection: Regular visual inspections of the brake motor are necessary to identify any signs of damage, loose connections, or abnormal wear. Check for any loose or damaged components, such as bolts, cables, or connectors. Inspect the brake pads or discs for wear and ensure they are properly aligned. If any issues are detected, take appropriate action to address them promptly.
  • Brake Adjustment: Periodically check and adjust the brake mechanism of the motor to ensure it maintains proper braking performance. This may involve adjusting the brake pads, ensuring proper clearance, and verifying that the braking force is sufficient. Improper brake adjustment can lead to excessive wear, reduced stopping power, or safety hazards.
  • Temperature Monitoring: Monitoring the operating temperature of the brake motor is important to prevent overheating and thermal damage. Ensure that the motor is not subjected to excessive ambient temperatures or overloaded conditions. If the motor becomes excessively hot, investigate the cause and take corrective measures, such as improving ventilation or reducing the load.
  • Vibration Analysis: Periodic vibration analysis can help detect early signs of mechanical problems or misalignment in the brake motor. Using specialized equipment or vibration monitoring systems, measure and analyze the motor’s vibration levels. If abnormal vibrations are detected, investigate and address the underlying issues to prevent further damage.
  • Electrical Connections: Regularly inspect the electrical connections of the brake motor to ensure they are secure and free from corrosion. Loose or faulty connections can lead to power issues, motor malfunctions, or electrical hazards. Tighten any loose connections and clean any corrosion using appropriate methods and materials.
  • Testing and Calibration: Perform periodic testing and calibration of the brake motor to verify its performance and ensure it operates within the specified parameters. This may involve conducting load tests, verifying braking force, or checking the motor’s speed and torque. Follow the manufacturer’s guidelines or consult with qualified technicians for proper testing and calibration procedures.
  • Documentation and Record-keeping: Maintain a record of all maintenance activities, inspections, repairs, and any relevant information related to the brake motor. This documentation helps track the maintenance history, identify recurring issues, and plan future maintenance tasks effectively. It also serves as a reference for warranty claims or troubleshooting purposes.
  • Professional Servicing: In addition to regular maintenance tasks, consider scheduling professional servicing and inspections by qualified technicians. They can perform comprehensive checks, identify potential issues, and perform specialized maintenance procedures that require expertise or specialized tools. Professional servicing can help ensure thorough maintenance and maximize the lifespan of the brake motor.

By following these essential maintenance practices, brake motor owners can enhance the lifespan of the motor, reduce the risk of unexpected failures, and maintain its optimal performance. Regular maintenance not only extends the motor’s lifespan but also contributes to safe operation, energy efficiency, and overall reliability.

brake motor

How do brake motors handle variations in load and stopping requirements?

Brake motors are designed to handle variations in load and stopping requirements by incorporating specific features and mechanisms that allow for flexibility and adaptability. These features enable brake motors to effectively respond to changes in load conditions and meet the diverse stopping requirements of different applications. Here’s a detailed explanation of how brake motors handle variations in load and stopping requirements:

1. Adjustable Braking Torque: Brake motors often have adjustable braking torque, allowing operators to modify the stopping force according to the specific load requirements. By adjusting the braking torque, brake motors can accommodate variations in load size, weight, and inertia. Higher braking torque can be set for heavier loads, while lower braking torque can be selected for lighter loads, ensuring optimal stopping performance and preventing excessive wear or damage to the braking system.

2. Controlled Response Time: Brake motors provide controlled response times, allowing for precise and efficient stopping according to the application requirements. The response time refers to the duration between the command to stop and the actual cessation of rotation. Brake motors can be designed with adjustable response times, enabling operators to set the desired stopping speed based on the load characteristics and safety considerations. This flexibility ensures that the braking action is appropriately matched to the load and stopping requirements.

3. Dynamic Braking: Dynamic braking is a feature found in some brake motors that helps handle variations in load and stopping requirements. When the motor is de-energized, dynamic braking converts the kinetic energy of the rotating load into electrical energy, which is dissipated as heat through a resistor or regenerative braking system. This braking mechanism allows brake motors to handle different load conditions and varying stopping requirements, dissipating excess energy and bringing the rotating equipment to a controlled stop.

4. Integrated Control Systems: Brake motors often come equipped with integrated control systems that allow for customized programming and adjustment of the braking parameters. These control systems enable operators to adapt the braking performance based on the load characteristics and stopping requirements. By adjusting parameters such as braking torque, response time, and braking profiles, brake motors can handle variations in load and achieve the desired stopping performance for different applications.

5. Monitoring and Feedback: Some brake motor systems incorporate monitoring and feedback mechanisms to provide real-time information about the load conditions and stopping performance. This feedback can include data on motor temperature, current consumption, or position feedback from encoders or sensors. By continuously monitoring these parameters, brake motors can dynamically adjust their braking action to accommodate variations in load and ensure optimal stopping performance.

6. Adaptable Brake Design: Brake motors are designed with consideration for load variations and stopping requirements. The brake design takes into account factors such as braking surface area, material composition, and cooling methods. These design features allow brake motors to handle different load conditions effectively and provide consistent and reliable stopping performance under varying circumstances.

By incorporating adjustable braking torque, controlled response time, dynamic braking, integrated control systems, monitoring and feedback mechanisms, and adaptable brake designs, brake motors can handle variations in load and stopping requirements. These features enhance the versatility and performance of brake motors, making them suitable for a wide range of applications across different industries.

China Standard 1FL6032-2af21-1lh1 Good Price 200W Servo Motor with Brake for CHINAMFG   vacuum pump engine	China Standard 1FL6032-2af21-1lh1 Good Price 200W Servo Motor with Brake for CHINAMFG   vacuum pump engine
editor by CX 2023-11-17

China high quality 23kw 25kw 27kw 31kw 45kw 49kw ISO9001 CE Certified Servo Motor Servo Drive for Industrial Injection Molding Machine Used Servo Motor with Brake with Encoder vacuum pump for ac

Product Description

23kw 25kw 27kw 31kw 45kw 49kw ISO9) was established in 1996 with 35000 m^2 manufacturing plant in HangZhou, China. For more than 25 years we have been committed to the research&develop, manufacture and sales of new energy and industrial automation. 

Our products series includes  wind turbine generators, solar power system, controller, inverter, frequency changer, servo motor and servo drives with high quality.

FAQ

1. Are you factory?
Yes, we are facotry, and we produce AC motor/driver, Servo motor/driver and planetary reducer for more then 13 years in China.

2. How to select models?
Before purchasing, please contact us to confirm model No. and specifications to avoid any misunderstanding.

3. How do you ship the goods?
We normally ship goods by sea ,by express(DHL/UPS/FEDEX/EMS), and by air, also accept customer appointed.

4. Can I test sample?
Yes, sample charged can be offered for testing.
 
5. Can we be agent or distributor?
Yes, welcome and we will support you.

6. Can you do OEM or ODM service?
Yes, we have R&D department and accept OEM and ODM service.

7. How about warranty?
18 MONTH warranty, technical support available, we always try our best to help customers to solve problems

Application: Industrial
Speed: Constant Speed
Number of Stator: Three-Phase
Function: Driving
Casing Protection: Open Type
Starting Mode: Auto-induction Voltage-reduced Starting
Samples:
US$ 815/Piece
1 Piece(Min.Order)

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brake motor

What advancements in brake motor technology have improved energy efficiency?

Advancements in brake motor technology have led to significant improvements in energy efficiency, resulting in reduced power consumption and operational costs. These advancements encompass various aspects of brake motor design, construction, and control systems. Here’s a detailed explanation of the advancements in brake motor technology that have improved energy efficiency:

  • High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
  • Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
  • Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
  • Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor’s speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor’s output to the load demand allows for precise control and significant energy savings.
  • Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
  • Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.

These advancements in brake motor technology, including high-efficiency motor designs, efficient brake systems, regenerative braking, variable speed control, advanced control systems, and improved thermal management, have collectively contributed to improved energy efficiency. By reducing energy losses, optimizing braking mechanisms, and implementing intelligent control strategies, modern brake motors offer significant energy savings and contribute to a more sustainable and cost-effective operation of equipment.

brake motor

What factors should be considered when selecting the right brake motor for a task?

When selecting the right brake motor for a task, several factors should be carefully considered to ensure optimal performance and compatibility with the specific application requirements. These factors help determine the suitability of the brake motor for the intended task and play a crucial role in achieving efficient and reliable operation. Here’s a detailed explanation of the key factors that should be considered when selecting a brake motor:

1. Load Characteristics: The characteristics of the load being driven by the brake motor are essential considerations. Factors such as load size, weight, and inertia influence the torque, power, and braking requirements of the motor. It is crucial to accurately assess the load characteristics to select a brake motor with the appropriate power rating, torque capacity, and braking capability to handle the specific load requirements effectively.

2. Stopping Requirements: The desired stopping performance of the brake motor is another critical factor to consider. Different applications may have specific stopping time, speed, or precision requirements. The brake motor should be selected based on its ability to meet these stopping requirements, such as adjustable braking torque, controlled response time, and stability during stopping. Understanding the desired stopping behavior is crucial for selecting a brake motor that can provide the necessary control and accuracy.

3. Environmental Conditions: The operating environment in which the brake motor will be installed plays a significant role in its selection. Factors such as temperature, humidity, dust, vibration, and corrosive substances can affect the performance and lifespan of the motor. It is essential to choose a brake motor that is designed to withstand the specific environmental conditions of the application, ensuring reliable and durable operation over time.

4. Mounting and Space Constraints: The available space and mounting requirements should be considered when selecting a brake motor. The physical dimensions and mounting options of the motor should align with the space constraints and mounting configuration of the application. It is crucial to ensure that the brake motor can be properly installed and integrated into the existing machinery or system without compromising the performance or safety of the overall setup.

5. Power Supply: The availability and characteristics of the power supply should be taken into account. The voltage, frequency, and power quality of the electrical supply should match the specifications of the brake motor. It is important to consider factors such as single-phase or three-phase power supply, voltage fluctuations, and compatibility with other electrical components to ensure proper operation and avoid electrical issues or motor damage.

6. Brake Type and Design: Different brake types, such as electromagnetic brakes or spring-loaded brakes, offer specific advantages and considerations. The choice of brake type should align with the requirements of the application, taking into account factors such as braking torque, response time, and reliability. The design features of the brake, such as braking surface area, cooling methods, and wear indicators, should also be evaluated to ensure efficient and long-lasting braking performance.

7. Regulatory and Safety Standards: Compliance with applicable regulatory and safety standards is crucial when selecting a brake motor. Depending on the industry and application, specific standards and certifications may be required. It is essential to choose a brake motor that meets the necessary standards and safety requirements to ensure the protection of personnel, equipment, and compliance with legal obligations.

8. Cost and Lifecycle Considerations: Finally, the cost-effectiveness and lifecycle considerations should be evaluated. This includes factors such as initial investment, maintenance requirements, expected lifespan, and availability of spare parts. It is important to strike a balance between upfront costs and long-term reliability, selecting a brake motor that offers a favorable cost-to-performance ratio and aligns with the expected lifecycle and maintenance budget.

Considering these factors when selecting a brake motor helps ensure that the chosen motor is well-suited for the intended task, provides reliable and efficient operation, and meets the specific requirements of the application. Proper evaluation and assessment of these factors contribute to the overall success and performance of the brake motor in its designated task.

brake motor

What is a brake motor and how does it operate?

A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:

A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.

The braking mechanism in a brake motor typically employs one of the following types of brakes:

  1. Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
  2. Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.

The operation of a brake motor involves the following steps:

  1. Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
  2. Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
  3. Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.

Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.

China high quality 23kw 25kw 27kw 31kw 45kw 49kw ISO9001 CE Certified Servo Motor Servo Drive for Industrial Injection Molding Machine Used Servo Motor with Brake with Encoder   vacuum pump for ac	China high quality 23kw 25kw 27kw 31kw 45kw 49kw ISO9001 CE Certified Servo Motor Servo Drive for Industrial Injection Molding Machine Used Servo Motor with Brake with Encoder   vacuum pump for ac
editor by CX 2023-11-17

China high quality Yej Y2ej Ye2ej Ye3ej Series Electromagnetic Brake Three Phase Asynchronous Motor H225 vacuum pump electric

Product Description

this motor is a full enclosed, self-fan, cool, cage type 1 with additional disk D. C. Brake. It is quick in brake, simple in structure, high in reliability and wide in applicability. Moreover, the brake is equipped with manual releasing gear, the motor is widely used in all kinds of mechanical equipment and driving devices which to be stopped rapidly and located accurately.

Raged power: 0.55kw to 55kw
Frame size: 80-225
Protection degree: IP55
Cooling way: IC411
Efficiency class: IE2
Excitation voltage: H100 DC170V

Application: Industrial, Power Tools
Operating Speed: Constant Speed
Number of Stator: Three-Phase
Species: Ye2ej
Rotor Structure: Squirrel-Cage
Casing Protection: Closed Type
Customization:
Available

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brake motor

How do brake motors ensure smooth and controlled movement in equipment?

Brake motors play a crucial role in ensuring smooth and controlled movement in equipment by providing reliable braking functionality. They work in coordination with the motor and other control systems to achieve precise control over the motion of the equipment. Here’s a detailed explanation of how brake motors ensure smooth and controlled movement in equipment:

  • Braking Capability: Brake motors are specifically designed to provide effective braking capability. When the power to the motor is cut off or when a braking signal is applied, the brake system engages, generating frictional forces that slow down and bring the equipment to a controlled stop. The brake torque generated by the motor helps prevent coasting or unintended movement, ensuring smooth and controlled deceleration.
  • Quick Response Time: Brake motors are engineered to have a quick response time, meaning that the brake engages rapidly once the control signal is applied. This quick response time allows for prompt and precise control over the movement of the equipment. By minimizing the delay between the initiation of the braking action and the actual engagement of the brake, brake motors contribute to smooth and controlled movement.
  • Adjustable Brake Torque: Brake motors often offer the ability to adjust the brake torque to suit the specific requirements of the equipment and application. The brake torque can be tailored to the load characteristics and operating conditions to achieve optimal braking performance. By adjusting the brake torque, brake motors ensure that the equipment decelerates smoothly and consistently, avoiding abrupt stops or jerky movements.
  • Brake Release Mechanisms: In addition to providing braking action, brake motors incorporate mechanisms to release the brake when the equipment needs to resume motion. These release mechanisms can be controlled manually or automatically, depending on the application. The controlled release of the brake ensures that the equipment starts moving smoothly and gradually, allowing for controlled acceleration.
  • Integration with Control Systems: Brake motors are integrated into the overall control systems of the equipment to achieve coordinated and synchronized movement. They work in conjunction with motor control devices, such as variable frequency drives (VFDs) or servo systems, to precisely control the speed, acceleration, and deceleration of the equipment. By seamlessly integrating with the control systems, brake motors contribute to the smooth and controlled movement of the equipment.
  • Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with safety standards and regulations. They undergo rigorous testing and quality control measures to ensure reliable and consistent braking performance. By adhering to safety standards, brake motors help prevent sudden or uncontrolled movements that could pose a safety risk and ensure the equipment operates within acceptable limits.

By providing effective braking capability, quick response time, adjustable brake torque, release mechanisms, integration with control systems, and compliance with safety standards, brake motors ensure smooth and controlled movement in equipment. They enable precise control over the deceleration, stopping, and starting of the equipment, enhancing operational efficiency, safety, and overall performance.

brake motor

How do brake motors contribute to the efficiency of conveyor systems and material handling?

Brake motors play a crucial role in enhancing the efficiency of conveyor systems and material handling operations. They provide several advantages that improve the overall performance and productivity of these systems. Here’s a detailed explanation of how brake motors contribute to the efficiency of conveyor systems and material handling:

  • Precise Control: Brake motors offer precise control over the movement of conveyor systems. The braking mechanism allows for quick and accurate stopping, starting, and positioning of the conveyor belt or other material handling components. This precise control ensures efficient operation, minimizing the time and effort required to handle materials and reducing the risk of damage or accidents.
  • Speed Regulation: Brake motors can regulate the speed of conveyor systems, allowing operators to adjust the conveying speed according to the specific requirements of the materials being handled. This speed control capability enables efficient material flow, optimizing production processes and preventing bottlenecks or congestion. It also contributes to better synchronization with upstream or downstream processes, improving overall system efficiency.
  • Load Handling: Brake motors are designed to handle varying loads encountered in material handling applications. They provide the necessary power and torque to move heavy loads along the conveyor system smoothly and efficiently. The braking mechanism ensures safe and controlled stopping even with substantial loads, preventing excessive wear or damage to the system and facilitating efficient material transfer.
  • Energy Efficiency: Brake motors are engineered for energy efficiency, contributing to cost savings and sustainability in material handling operations. They are designed to minimize energy consumption during operation by optimizing motor efficiency, reducing heat losses, and utilizing regenerative braking techniques. Energy-efficient brake motors help lower electricity consumption, resulting in reduced operating costs and a smaller environmental footprint.
  • Safety Enhancements: Brake motors incorporate safety features that enhance the efficiency of conveyor systems and material handling by safeguarding personnel and equipment. They are equipped with braking systems that provide reliable stopping power, preventing unintended motion or runaway loads. Emergency stop functionality adds an extra layer of safety, allowing immediate halting of the system in case of emergencies or hazards, thereby minimizing the potential for accidents and improving overall operational efficiency.
  • Reliability and Durability: Brake motors are constructed to withstand the demanding conditions of material handling environments. They are designed with robust components and built-in protection features to ensure reliable operation even in harsh or challenging conditions. The durability of brake motors reduces downtime due to motor failures or maintenance issues, resulting in improved system efficiency and increased productivity.
  • Integration and Automation: Brake motors can be seamlessly integrated into automated material handling systems, enabling efficient and streamlined operations. They can be synchronized with control systems and sensors to optimize material flow, automate processes, and enable efficient sorting, routing, or accumulation of items. This integration and automation capability enhances system efficiency, reduces manual intervention, and enables real-time monitoring and control of the material handling process.
  • Maintenance and Serviceability: Brake motors are designed for ease of maintenance and serviceability, which contributes to the overall efficiency of conveyor systems and material handling operations. They often feature modular designs that allow quick and easy replacement of components, minimizing downtime during maintenance or repairs. Accessible lubrication points, inspection ports, and diagnostic features simplify routine maintenance tasks, ensuring that the motors remain in optimal working condition and maximizing system uptime.

By providing precise control, speed regulation, reliable load handling, energy efficiency, safety enhancements, durability, integration with automation systems, and ease of maintenance, brake motors significantly contribute to the efficiency of conveyor systems and material handling operations. Their performance and features optimize material flow, reduce downtime, enhance safety, lower operating costs, and improve overall productivity in a wide range of industries and applications.

brake motor

What is a brake motor and how does it operate?

A brake motor is a type of electric motor that incorporates a mechanical braking system. It is designed to provide both motor power and braking functionality in a single unit. The brake motor is commonly used in applications where rapid and precise stopping or holding of loads is required. Here’s a detailed explanation of what a brake motor is and how it operates:

A brake motor consists of two main components: the electric motor itself and a braking mechanism. The electric motor converts electrical energy into mechanical energy to drive a load. The braking mechanism, usually located at the non-drive end of the motor, provides the necessary braking force to stop or hold the load when the motor is turned off or power is cut off.

The braking mechanism in a brake motor typically employs one of the following types of brakes:

  1. Electromagnetic Brake: An electromagnetic brake is the most common type used in brake motors. It consists of an electromagnetic coil and a brake shoe or armature. When the motor is powered, the electromagnetic coil is energized, creating a magnetic field that attracts the brake shoe or armature. This releases the brake and allows the motor to rotate and drive the load. When the power is cut off or the motor is turned off, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation.
  2. Mechanical Brake: Some brake motors use mechanical brakes, such as disc brakes or drum brakes. These brakes employ friction surfaces, such as brake pads or brake shoes, which are pressed against a rotating disc or drum attached to the motor shaft. When the motor is powered, the brake is disengaged, allowing the motor to rotate. When the power is cut off or the motor is turned off, a mechanical mechanism, such as a spring or a cam, engages the brake, creating friction and stopping the motor’s rotation.

The operation of a brake motor involves the following steps:

  1. Motor Operation: When power is supplied to the brake motor, the electric motor converts electrical energy into mechanical energy, which is used to drive the load. The brake is disengaged, allowing the motor shaft to rotate freely.
  2. Stopping or Holding: When the power is cut off or the motor is turned off, the braking mechanism is engaged. In the case of an electromagnetic brake, the electromagnetic coil is de-energized, and the brake shoe or armature is pressed against a stationary surface, creating friction and stopping the motor’s rotation. In the case of a mechanical brake, a mechanical mechanism engages the brake pads or shoes against a rotating disc or drum, creating friction and stopping the motor’s rotation.
  3. Release and Restart: To restart the motor, power is supplied again, and the braking mechanism is disengaged. In the case of an electromagnetic brake, the electromagnetic coil is energized, releasing the brake shoe or armature. In the case of a mechanical brake, the mechanical mechanism disengages the brake pads or shoes from the rotating disc or drum.

Brake motors are commonly used in applications that require precise stopping or holding of loads, such as cranes, hoists, conveyors, machine tools, and elevators. The incorporation of a braking system within the motor eliminates the need for external braking devices or additional components, simplifying the design and installation process. Brake motors enhance safety, efficiency, and control in industrial applications by providing reliable and rapid braking capabilities.

China high quality Yej Y2ej Ye2ej Ye3ej Series Electromagnetic Brake Three Phase Asynchronous Motor H225   vacuum pump electricChina high quality Yej Y2ej Ye2ej Ye3ej Series Electromagnetic Brake Three Phase Asynchronous Motor H225   vacuum pump electric
editor by CX 2023-11-16

China Professional ZD 220V, 380V Voltage Helical Gear Small AC Motor With Brake vacuum pump adapter

Product Description

Model Selection

ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.

• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.

• Drawing Request

If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
 

• On Your Need

We can modify standard products or customize them to meet your specific needs.

 

Product Parameters

 

<1000m
Starting Direct start 0.1-.02kw capacitor
0.4-1.5kw double capacitors
Standard GB755/IEC-60034

Main parts notes:

Parts name Notes
Gearbox The output shaft diameter of gearbox 1#,2#,3# are 18,22,28mm separately.the material of gearbox is alum alloy.4#,5#,6# are 32,40,50 respectively.Gearbox is made of cast iron.
Gear piece The material 40Cr mixes to HB280,then dealed with high frequency quencher HRC50.Gear should be processed by milling with high precision.The class is 6.
Gear shaft The material 20CrMnTi will be changed into HRC60 through processing of cementite quencher.Gear shaft will be processed with gear hobbing.Precision class is 6.
Motor shaft The material 40Cr mixes to HB280,then dealed with high frequency quencher HRC54.Finally,gear is cut for the second.motor shaft will be processed with gear hobbing.Precision class is 5-6.
Ball bearing We adopt tight bearing with high precision,to make sure longterm running lift.
Oil seal Gear shaft gives priorith to enduring high temp,avoiding oil infiltration.
Terminal box Two type.one is al alloy,which equips good capability of waterproof and dustproof.Protection grade is IP54.The other is steel case with deft structure.Protection grade is IP20.

Gear of small series:
1.The material of rotor is 40Cr,quench to HRC50-55 after rough rolling,two times hard cutting,the gear precision can arrive ISO class6-7.
2.The material of shafe gear is 20CrMnTi,quench to HRC58-61 after rough rolling,two times hard cutting,the gear precision can arrive ISO class6-7.
2.The material of plate gear is 40Cr,quench to HRC48-51 after rough rolling,grind,the precision can arrive ISO class6-7.
 
Brake series:
1.Economical and compact.
2.High pressure-resistance,good insulation,insulation class F,can work in different kinds of ambient.
3.Long life,adopting abrasion-resistance lead-free,non asbestos friction plate,making sure the long life.
4.It”s selective of assembling hole diameter and easy assembling.
5.Multiple assembling way meets different customers.
 

Detailed Photos

Other Related Products

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Company Profile

 

FAQ

Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.

Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.

Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.

Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.

Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.

Application: Industrial
Speed: Constant Speed
Number of Stator: Single-Phase
Function: Control
Casing Protection: Closed Type
Number of Poles: 4
Customization:
Available

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brake motor

What advancements in brake motor technology have improved energy efficiency?

Advancements in brake motor technology have led to significant improvements in energy efficiency, resulting in reduced power consumption and operational costs. These advancements encompass various aspects of brake motor design, construction, and control systems. Here’s a detailed explanation of the advancements in brake motor technology that have improved energy efficiency:

  • High-Efficiency Motor Designs: Brake motors now incorporate high-efficiency motor designs that minimize energy losses during operation. These designs often involve the use of advanced materials, improved winding techniques, and optimized magnetic circuits. High-efficiency motors reduce the amount of energy wasted as heat and maximize the conversion of electrical energy into mechanical power, leading to improved overall energy efficiency.
  • Efficient Brake Systems: Brake systems in modern brake motors are designed to minimize energy consumption during braking and holding periods. Energy-efficient brake systems utilize materials with low friction coefficients, reducing the energy dissipated as heat during braking. Additionally, advanced control mechanisms and algorithms optimize the engagement and disengagement of the brake, minimizing power consumption while maintaining reliable braking performance.
  • Regenerative Braking: Some advanced brake motors incorporate regenerative braking technology, which allows the recovery and reuse of energy that would otherwise be dissipated as heat during braking. Regenerative braking systems convert the kinetic energy of the moving equipment into electrical energy, which is fed back into the power supply or stored in energy storage devices. By harnessing and reusing this energy, brake motors improve energy efficiency and reduce the overall power consumption of the system.
  • Variable Speed Control: Brake motors equipped with variable frequency drives (VFDs) or other speed control mechanisms offer improved energy efficiency. By adjusting the motor’s speed and torque to match the specific requirements of the application, variable speed control reduces energy wastage associated with operating at fixed speeds. The ability to match the motor’s output to the load demand allows for precise control and significant energy savings.
  • Advanced Control Systems: Brake motors benefit from advanced control systems that optimize energy usage. These control systems employ sophisticated algorithms and feedback mechanisms to continuously monitor and adjust motor performance based on the load conditions. By dynamically adapting the motor operation to the changing requirements, these control systems minimize energy losses and improve overall energy efficiency.
  • Improved Thermal Management: Efficient thermal management techniques have been developed to enhance brake motor performance and energy efficiency. These techniques involve the use of improved cooling systems, such as advanced fan designs or liquid cooling methods, to maintain optimal operating temperatures. By effectively dissipating heat generated during motor operation, thermal management systems reduce energy losses associated with excessive heat and improve overall energy efficiency.

These advancements in brake motor technology, including high-efficiency motor designs, efficient brake systems, regenerative braking, variable speed control, advanced control systems, and improved thermal management, have collectively contributed to improved energy efficiency. By reducing energy losses, optimizing braking mechanisms, and implementing intelligent control strategies, modern brake motors offer significant energy savings and contribute to a more sustainable and cost-effective operation of equipment.

brake motor

How does a brake motor enhance safety in industrial and manufacturing settings?

In industrial and manufacturing settings, brake motors play a crucial role in enhancing safety by providing reliable braking and control mechanisms. These motors are specifically designed to address safety concerns and mitigate potential risks associated with rotating machinery and equipment. Here’s a detailed explanation of how brake motors enhance safety in industrial and manufacturing settings:

1. Controlled Stopping: Brake motors offer controlled stopping capabilities, allowing for precise and predictable deceleration of rotating machinery. This controlled stopping helps prevent abrupt stops or sudden changes in motion, reducing the risk of accidents, equipment damage, and injury to personnel. By providing smooth and controlled stopping, brake motors enhance safety during machine shutdowns, emergency stops, or power loss situations.

2. Emergency Stop Functionality: Brake motors often incorporate emergency stop functionality as a safety feature. In case of an emergency or hazardous situation, operators can activate the emergency stop function to immediately halt the motor and associated machinery. This rapid and reliable stopping capability helps prevent accidents, injuries, and damage to equipment, providing an essential safety measure in industrial environments.

3. Load Holding Capability: Brake motors have the ability to hold loads in position when the motor is not actively rotating. This load holding capability is particularly important for applications where the load needs to be securely held in place, such as vertical lifting mechanisms or inclined conveyors. By preventing unintended movement or drift of the load, brake motors ensure safe operation and minimize the risk of uncontrolled motion that could lead to accidents or damage.

4. Overload Protection: Brake motors often incorporate overload protection mechanisms to safeguard against excessive loads. These protection features can include thermal overload protection, current limiters, or torque limiters. By detecting and responding to overload conditions, brake motors help prevent motor overheating, component failure, and potential hazards caused by overburdened machinery. This protection enhances the safety of personnel and prevents damage to equipment.

5. Failsafe Braking: Brake motors are designed with failsafe braking systems that ensure reliable braking even in the event of power loss or motor failure. These systems can use spring-loaded brakes or electromagnetic brakes that engage automatically when power is cut off or when a fault is detected. Failsafe braking prevents uncontrolled motion and maintains the position of rotating machinery, reducing the risk of accidents, injury, or damage during power interruptions or motor failures.

6. Integration with Safety Systems: Brake motors can be integrated into safety systems and control architectures to enhance overall safety in industrial settings. They can be connected to safety relays, programmable logic controllers (PLCs), or safety-rated drives to enable advanced safety functionalities such as safe torque off (STO) or safe braking control. This integration ensures that the brake motor operates in compliance with safety standards and facilitates coordinated safety measures across the machinery or production line.

7. Compliance with Safety Standards: Brake motors are designed and manufactured in compliance with industry-specific safety standards and regulations. These standards, such as ISO standards or Machinery Directive requirements, define the safety criteria and performance expectations for rotating machinery. By using brake motors that meet these safety standards, industrial and manufacturing settings can ensure a higher level of safety, regulatory compliance, and risk mitigation.

8. Operator Safety: Brake motors also contribute to operator safety by reducing the risk of unintended movement or hazardous conditions. The controlled stopping and load holding capabilities of brake motors minimize the likelihood of unexpected machine behavior that could endanger operators. Additionally, the incorporation of safety features like emergency stop buttons or remote control options provides operators with convenient means to stop or control the machinery from a safe distance, reducing their exposure to potential hazards.

By providing controlled stopping, emergency stop functionality, load holding capability, overload protection, failsafe braking, integration with safety systems, compliance with safety standards, and operator safety enhancements, brake motors significantly enhance safety in industrial and manufacturing settings. These motors play a critical role in preventing accidents, injuries, and equipment damage, contributing to a safer working environment and ensuring the well-being of personnel.

brake motor

What are the key components of a typical brake motor system?

A typical brake motor system consists of several key components that work together to provide controlled stopping and holding capabilities. These components are carefully designed and integrated to ensure the efficient operation of the brake motor. Here’s a detailed explanation of the key components of a typical brake motor system:

1. Electric Motor: The electric motor is the primary component of the brake motor system. It converts electrical energy into mechanical energy to drive the rotation of the equipment. The motor provides the necessary power and torque to perform the desired work. It can be an AC (alternating current) motor or a DC (direct current) motor, depending on the specific application requirements.

2. Braking Mechanism: The braking mechanism is a crucial component of the brake motor system that enables controlled stopping of the rotating equipment. It consists of various types of brakes, such as electromagnetic brakes or spring-loaded brakes. The braking mechanism engages when the power to the motor is cut off or the motor is de-energized, creating friction or applying pressure to halt the rotation.

3. Brake Coil or Actuator: In brake motors with electromagnetic brakes, a brake coil or actuator is employed. The coil generates a magnetic field when an electrical current passes through it, attracting the brake disc or plate and creating braking force. The coil is energized when the motor is powered, and it de-energizes when the power is cut off, allowing the brake to engage and stop the rotation.

4. Brake Disc or Plate: The brake disc or plate is a key component of the braking mechanism. It is attached to the motor shaft and rotates with it. When the brake engages, the disc or plate is pressed against a stationary surface, creating friction and stopping the rotation of the motor shaft. The material composition and design of the brake disc or plate are optimized for efficient braking performance.

5. Control System: Brake motor systems often incorporate a control system that enables precise control over the braking process. The control system allows for adjustable braking torque, response time, and braking profiles. It may include control devices such as switches, relays, or electronic control units (ECUs). The control system ensures the desired level of control and facilitates the integration of the brake motor system with other machinery or automation systems.

6. Power Supply: A reliable power supply is essential for the operation of the brake motor system. The power supply provides electrical energy to the motor and the brake mechanism. It can be a mains power supply or a dedicated power source, depending on the specific requirements of the application and the motor’s power rating.

7. Mounting and Housing: Brake motors are typically housed in a sturdy enclosure that protects the components from environmental factors, such as dust, moisture, or vibration. The housing also provides mounting points for the motor and facilitates the connection of external devices or machinery. The design of the mounting and housing ensures the stability and safety of the brake motor system.

8. Optional Accessories: Depending on the application, a brake motor system may include optional accessories such as temperature sensors, shaft encoders, or position sensors. These accessories provide additional functionality and feedback, allowing for advanced control and monitoring of the brake motor system.

These are the key components of a typical brake motor system. The integration and interaction of these components ensure controlled stopping, load holding, and precise positioning capabilities, making brake motors suitable for a wide range of industrial applications.

China Professional ZD 220V, 380V Voltage Helical Gear Small AC Motor With Brake   vacuum pump adapter	China Professional ZD 220V, 380V Voltage Helical Gear Small AC Motor With Brake   vacuum pump adapter
editor by CX 2023-11-16

China Good quality Low Noise 70: 1 Ratio Planetary Gearbox for 39.5mm Output Shaft ac motor

Product Description

Low Noise 70:1 Ratio Planetary Gearbox For 39.5mm Output Shaft

Planetary gearbox is a kind of reducer with wide versatility. The inner gear adopts low carbon alloy steel carburizing quenching and grinding or nitriding process. Planetary gearbox has the characteristics of small structure size, large output torque, high speed ratio, high efficiency, safe and reliable performance, etc. The inner gear of the planetary gearbox can be divided into spur gear and helical gear. Customers can choose the right precision reducer according to the needs of the application.

Product Description

Description:
(1).The output shaft is made of large size,large span double bearing design,output shaft and planetary arm bracket as a whole.The input shaft is placed directly on the planet arm bracket to ensure that the reducer has high operating accuracy and maximum torsional rigidity.
(2).Shell and the inner ring gear used integrated design,quenching and tempering after the processing of the teeth so that it can achieve high torque,high precision,high wear resistance.Moreover surface nickel-plated anti-rust treatment,so that its corrosion resistance greatly enhanced.
(3).The planetary gear transmission employs full needle roller without retainer to increase the contact surface,which greatly upgrades structural rigidity and service life.
(4).The gear is made of Japanese imported material.After the metal cutting process,the vacuum carburizing heat treatment to 58-62HRC. And then by the hobbing,Get the best tooth shape,tooth direction,to ensure that the gear of high precision and good impact toughness.
(5).Input shaft and sun gear integrated structure,in order to improve the operation accuracy of the reducer.
Characteristics:
1.Hole output structure,easy installation.
2.Straight tooth drive ,single cantilever structure.simple design,economic price.
3.Working steady. Low noise.
4.Low return backlash. Can suit most occasion.
5.The input connection specifications are complete and there are many choices.
6.Keyway can be opened in the force shaft.
7.Square mount flange output,high precision,high torque.
8.Speed ratio range:3-100
9.Precision range:8-16arcmin
10.Size range:60-160mm

Specifications PA60 PA90 PA120 PA140 PA180 PA220
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 1530 3250 6700 9400 14500 16500
Max. Axial Load N 630 1300 3000 4700 7250 8250
Torsional Rigidity Nm/arcmin 6 12 23 47 130 205
Max.Input Speed rpm 8000 6000 6000 6000 6000 3000
Rated Input Speed rpm 4000 3000 3000 3000 3000 1500
Noise dB ≤58 ≤60 ≤65 ≤68 ≤68 ≤72
Average Life Time h 20000
Efficiency Of Full Load % L1≥95%                        L2≥90%
Return Backlash P1 L1 arcmin ≤3 ≤3 ≤3 ≤3 ≤3 ≤3
L2 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
P2 L1 arcmin ≤5 ≤5 ≤5 ≤5 ≤5 ≤5
L2 arcmin ≤7 ≤7 ≤7 ≤7 ≤7 ≤7
Moment Of Inertia Table L1 3 Kg*cm2 0.16 0.61 3.25 9.21 28.98 69.7
4 Kg*cm2 0.14 0.48 2.74 7.54 23.67 54.61
5 Kg*cm2 0.13 0.47 2.71 7.42 23.29 53.51
7 Kg*cm2 0.13 0.45 2.62 7.14 22.48 50.92
8 Kg*cm2 0.13 0.45 2.6 7.14 / /
10 Kg*cm2 0.13 0.4 2.57 7.03 22.51 50.18
L2 12 Kg*cm2 0.13 0.45 0.45 2.63 7.3 23.59
15 Kg*cm2 0.13 0.45 0.45 2.63 7.3 23.59
20 Kg*cm2 0.13 0.45 0.45 2.63 6.92 23.33
25 Kg*cm2 0.13 0.45 0.4 2.63 6.92 22.68
28 Kg*cm2 0.13 0.45 0.45 2.43 6.92 23.33
30 Kg*cm2 0.13 0.45 0.45 2.43 7.3 25.59
35 Kg*cm2 0.13 0.4 0.4 2.43 6.92 22.68
40 Kg*cm2 0.13 0.45 0.45 2.43 6.92 23.33
50 Kg*cm2 0.13 0.4 0.4 2.39 6.92 22.68
70 Kg*cm2 0.13 0.4 0.4 2.39 6.72 22.68
100 Kg*cm2 0.13 0.4 0.4 2.39 6.72 22.68
Technical Parameter Level Ratio   PA60 PA90 PA120 PA140 PA180 PA220
Rated Torque L1 3 Nm 40 105 165 360 880 1100
4 Nm 45 130 230 480 880 1800
5 Nm 45 130 230 480 1100 1800
7 Nm 45 100 220 480 1100 1600
8 Nm 40 90 200 440 / /
10 Nm 30 75 175 360 770 1200
L2 12 Nm 40 105 165 360 880 1100
15 Nm 40 105 165 360 880 1100
20 Nm 45 130 230 480 1100 1800
25 Nm 45 130 230 480 1100 1800
28 Nm 45 130 230 480 1100 1800
30 Nm 40 105 165 360 880 1100
35 Nm 45 130 230 480 1100 1800
40 Nm 45 130 230 480 1100 1800
50 Nm 45 130 230 480 1100 1800
70 Nm 45 100 220 480 1100 1600
100 Nm 30 75 175 360 770 1200
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 1.25 3.75 8.5 16 28.5 49.3
L2 kg 1.75 5.1 12 21.5 40 62.5

Company Profile

Packaging & Shipping

1. Lead time: 10-15 days as usual, 30 days in busy season, it will be based on the detailed order quantity;
2. Delivery: DHL/ UPS/ FEDEX/ EMS/ TNT

Application: Industrial, Manipulator Machinery
Operating Speed: Low Speed
Function: Driving
Casing Protection: Protection Type
Type: Helical Gear
Certification: ISO9001
Samples:
US$ 205/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

How to Maximize Gear Motor Reliability

A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.

Applications of a gear motor

Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.

Types

Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Motor

Functions

A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.

Reliability

The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Motor

Cost

The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.

China Good quality Low Noise 70: 1 Ratio Planetary Gearbox for 39.5mm Output Shaft   ac motor	China Good quality Low Noise 70: 1 Ratio Planetary Gearbox for 39.5mm Output Shaft   ac motor
editor by CX 2023-11-15

China OEM 3.3-13W DC Motor for Automatic Door Lock with Good quality

Product Description

3.3-13W DC Motor for Automatic Door Lock

PG36M555 DC Planetary Gear Motor for Automatic TV rack

PG36M555 SERIES
 voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Speed range: 3 12 ≤140 3 12 ≤220 45 12 ≤350 6 24 ≤70 3 24 ≤110 45 24 ≤180 6-99.5K    Motor please refer to the motor data RS-555123000.
          Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please 
          refer to motor data. 
   2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to  me-37.htm .
   3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request.
   4\Chart only for reference,products shall prevail the entity.

Company Introduction

 

Application: Industry
Type: Circular Gear
Dia.: 36X(84~110)mm
Material: Cast Iron
Hardness: Hardened
Manipulate Way: Robotics
Customization:
Available

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Customized Request

Motor

How to Select a Gear Motor

A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.

Angular geared motors

Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.

Planetary gearboxes

Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Motor

Hydraulic gear motors

Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Motor

Croise motors

There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.

China OEM 3.3-13W DC Motor for Automatic Door Lock   with Good qualityChina OEM 3.3-13W DC Motor for Automatic Door Lock   with Good quality
editor by CX 2023-11-13